Intake Manifold: Installation

2021 Ford Edge SE, 4WDSECTION Installation
WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install new gaskets on the intake manifold. Lubricate the gaskets with clean engine oil.

    Material

    : Motorcraft® SAE 5W-30 F-150 Diesel Motor Oil / XO-5W30-QFA (WSS-M2C214-B1)

    GFD556101Courtesy of FORD MOTOR COMPANY
  2. NOTE: Insert the intake manifold into the LH valve cover, then into the RH valve cover.

    Install the intake manifold, the bolt and the stud bolt.

    Torque: 89 lb.in (10 Nm)

    GFD556099Courtesy of FORD MOTOR COMPANY
  3. Install the lifting bracket and the bolts.

    Torque: 17 lb.ft (23 Nm)

    GFD556098Courtesy of FORD MOTOR COMPANY
  4. Install a new O-ring seal and lubricate with clean engine coolant. Refer to: Specifications .
    GFD556102Courtesy of FORD MOTOR COMPANY
  5. Install the coolant tube and connect the clamp. Install the bolts for the coolant tube. Use the General Equipment: Hose Clamp Remover/Installer

    Torque: 89 lb.in (10 Nm)

    GFD556096Courtesy of FORD MOTOR COMPANY
    • Connect the TB (throttle body) electrical connector and the wire retainer.

    • Connect the IAT and the ECT sensor electrical connectors and the wire retainers.

    GFD556095Courtesy of FORD MOTOR COMPANY
    • Position back and connect the heater hose.

    • Install the upper radiator hose. Use the General Equipment: Hose Clamp Remover/Installer

    GFD556094Courtesy of FORD MOTOR COMPANY
  6. Install the following items:

    1. Install the LH CAC outlet pipe. Refer to: Charge Air Cooler (CAC) Outlet Pipe .
    2. Install the EGR outlet tube. Refer to: Exhaust Gas Recirculation (EGR) Outlet Tube .
    3. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
    4. Install the cooling fan. Refer to: Cooling Fan .
    5. Install the degas bottle. Refer to: Degas Bottle .

  7. Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  8. Install the engine appearance cover.
    GFD555956Courtesy of FORD MOTOR COMPANY
  9. Road test the vehicle.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.