SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSFORD2021EDGE SE, 4WDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 623 (ENGINE - 2.7L ECOBOOST (238KW/324PS))INSTALLATIONENGINE - BODY OFF
2021 Ford Edge SE, 4WD

Engine - Body Off

2021 Ford Edge SE, 4WDSECTION Engine - Body Off
WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING INFORMATION

Special Tool(s) / General Equipment 

GFD552680Courtesy of FORD MOTOR COMPANY
 303-1246Engine Spreader Bar, TKIT-2006UF-FLM, TKIT-2006UF-ROW
GFD552681Courtesy of FORD MOTOR COMPANY
 303-1634Lift Eyes (2), TKIT-2014D-ROW3, TKIT-2014D-FL_ROW
Floor Crane
Trolley Jack
Hose Clamp Remover/Installer
Wooden Block

Materials 

Name Specification
Motorcraft® Multi-Purpose Grease SprayXL-5-A ESB-M1C93-B
Motorcraft® Threadlock 262TA-26 WSK-M2G351-A6
NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
    1. Inspect the engine mount-to-frame nut plate for thread damage.
    2. If the nut plate is damaged, remove and discard the engine mount-to-frame nut plate.

    • Clean the engine mount-to-frame mating surfaces of any dirt or foreign material prior to installation.

    GFD552551Courtesy of FORD MOTOR COMPANY
  2. Lubricate the torque converter pilot hub with multi-purpose grease.

    Material

    : Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD552946Courtesy of FORD MOTOR COMPANY
  3. With the aid of an assistant, use the floor crane to position the engine assembly in the chassis. Use the General Equipment: Floor Crane
    GFD552748Courtesy of FORD MOTOR COMPANY
    • Align the engine to the transmission and install the bolts.

    • Draw the engine and transmission together evenly using the bolts.

      Torque: 35 lb.ft (48 Nm)

    GFD552947Courtesy of FORD MOTOR COMPANY
  5. Install the bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD552948Courtesy of FORD MOTOR COMPANY
  6. Remove the floor jack and the block of wood. Use the General Equipment: Trolley JackUse the General Equipment: Wooden Block
    GFD552742Courtesy of FORD MOTOR COMPANY
  7. Install the LH engine mount and the new engine mount-to-frame bolts.

    Torque: 129 lb.ft (175 Nm)

    GFD552949Courtesy of FORD MOTOR COMPANY
  8. Using the floor crane, lower the engine assembly into the installed position.

    • Remove the floor crane and chain. Use the General Equipment: Floor Crane

    GFD552950Courtesy of FORD MOTOR COMPANY
  9. Remove Special Service Tool: 303-1634 Lift Eyes (2)., 303-1246 Engine Spreader Bar.
    GFD552743Courtesy of FORD MOTOR COMPANY
  10. NOTE: Only use hand tools when tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Install the new LH engine mount through bolt.

    Torque: 258 lb.ft (350 Nm)

    GFD552557Courtesy of FORD MOTOR COMPANY
  11. Follow directions to release the quick release coupling type 10. Connect the high-pressure fuel pump fuel feed tube quick release coupling. Refer to: Quick Release Coupling .
    GFD552741Courtesy of FORD MOTOR COMPANY
  12. Attach the engine wiring harness retainers.
    GFD552740Courtesy of FORD MOTOR COMPANY
  13. Install the bracket, the bolt and the nut.

    Torque: 89 lb.in (10 Nm)

    GFD552653Courtesy of FORD MOTOR COMPANY
    NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris if found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  14. Install the gaskets.
    GFD552951Courtesy of FORD MOTOR COMPANY
  15. Tighten the bolts in 2 stages.

    Torque:Stage 1: Bolts 1 through 8 in sequence:: 44 lb.in (5 Nm); Stage 2: Bolts 8 through 1 in reverse sequence:: 89 lb.in (10 Nm)

    GFD552591Courtesy of FORD MOTOR COMPANY
  16. Attach the wiring harness retainers to the rear of the intake manifold.
    GFD552738Courtesy of FORD MOTOR COMPANY
  17. Position the crankcase vent tube and connect the crankcase pressure sensor electrical connector.
    GFD552737Courtesy of FORD MOTOR COMPANY
    1. Install the EVAP canister purge valve up onto the tab.
    2. Follow directions to connect the quick release coupling type 19. Connect the EVAP canister purge valve vapor tube. Refer to: Quick Release Coupling .
    3. Connect the EVAP canister purge valve electrical connector.
    GFD552587Courtesy of FORD MOTOR COMPANY
  19. Install a new EGR tube gasket.
    GFD552952Courtesy of FORD MOTOR COMPANY
  20. Install a new gasket.
    GFD552953Courtesy of FORD MOTOR COMPANY
  21. Install the EGR valve assembly and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD552584Courtesy of FORD MOTOR COMPANY
    1. Install the EGR tube nuts.

      Torque: 89 lb.in (10 Nm)

    2. Connect the engine wiring harness electrical connectors.
    3. Attach the engine wiring harness retainer.
    GFD552583Courtesy of FORD MOTOR COMPANY
  23. Install the EGR tube bolts.

    Torque: 89 lb.in (10 Nm)

    GFD552582Courtesy of FORD MOTOR COMPANY
    1. Install the ignition coil-on-plug and the stud bolt.

      Torque: 53 lb.in (6 Nm)

    2. Attach the wiring harness retainer.
    3. Connect the ignition coil-on-plug electrical connector.
    GFD552954Courtesy of FORD MOTOR COMPANY
    1. Install the differential pressure feedback EGR sensor and the clamps.
    2. Install the nut.

      Torque: 53 lb.in (6 Nm)

    GFD552955Courtesy of FORD MOTOR COMPANY
  26. Attach the wiring harness connector retainers.
    GFD552579Courtesy of FORD MOTOR COMPANY
    1. Follow directions to connect the quick release coupling type 19. Connect the fuel vapor tube. Refer to: Quick Release Coupling .
    2. Follow directions to connect the quick release coupling type 1. Connect the tube. Refer to: Quick Release Coupling .
    3. Follow directions to connect the quick release coupling type 3. Connect the crankcase vent tube. Refer to: Quick Release Coupling .

    • Attach the tube retainer.

    GFD552578Courtesy of FORD MOTOR COMPANY
    1. Connect the throttle body electrical connector.
    2. Connect the differential pressure feedback EGR sensor electrical connector.
    3. Connect the MAP sensor electrical connector.
    4. Attach the wiring harness retainers.
    GFD552577Courtesy of FORD MOTOR COMPANY
  29. Follow directions to connect the quick release coupling type 3. Install the crankcase vent tube. Refer to: Quick Release Coupling .
    GFD552576Courtesy of FORD MOTOR COMPANY
  30. Install new exhaust gaskets.

    • Position the catalytic converters forward into the installed position.

    GFD552956Courtesy of FORD MOTOR COMPANY
  31. Position the flange onto the studs and loosely install new RH catalytic converter nuts.
    GFD552957Courtesy of FORD MOTOR COMPANY
  32. Position the flange onto the studs and loosely install new LH catalytic converter nuts.
    GFD552958Courtesy of FORD MOTOR COMPANY
  33. Evenly tighten the nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD552959Courtesy of FORD MOTOR COMPANY
  34. Evenly tighten the nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD552960Courtesy of FORD MOTOR COMPANY
  35. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install the new torque converter nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD552961Courtesy of FORD MOTOR COMPANY
  36. Install the access cover and the retainers.
    GFD552732Courtesy of FORD MOTOR COMPANY
  37. Attach the wiring harness retainer located below the generator to the cylinder block.
    GFD552962Courtesy of FORD MOTOR COMPANY
    • Install the wiring terminal and nut.

      Torque: 150 lb.in (17 Nm)

    • Position the protective cover.

    • Connect the generator electrical connector.

    GFD552963Courtesy of FORD MOTOR COMPANY
  39. Connect the A/C compressor electrical connectors.
    GFD552729Courtesy of FORD MOTOR COMPANY
    1. Install the wiring harness retainer nut.

      Torque: 106 lb.in (12 Nm)

    2. Install the pin-type retainer.
    GFD552605Courtesy of FORD MOTOR COMPANY
    1. Install the coolant tube assembly and the nut.

      Torque: 106 lb.in (12 Nm)

    2. Follow directions to connect the quick release coupling type 5. Connect the EGR coolant hose. Refer to: Quick Release Coupling .
    3. Remove the nut and position the coolant tube assembly aside.
    GFD552964Courtesy of FORD MOTOR COMPANY
    1. Install the coolant hose assembly and clamps. Use the General Equipment: Hose Clamp Remover/Installer
    2. Attach the coolant hose retaining clip,
    GFD552727Courtesy of FORD MOTOR COMPANY
    1. Install the radiator coolant hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    2. Install the radiator coolant hose assembly and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    3. Connect the coolant hose quick connector.
    4. Connect the heater hose quick connector.
    5. Install the coolant hose and clamp. Use the General Equipment: Hose Clamp Remover/Installer
    GFD552965Courtesy of FORD MOTOR COMPANY
    1. Position the CAC inlet pipe and attach the pipe to the grommet.
    2. Tighten the CAC inlet pipe clamps.

      Torque: 48 lb.in (5.4 Nm)

    GFD552966Courtesy of FORD MOTOR COMPANY
    1. Position the CAC inlet pipe and attach the pipe to the grommet.
    2. Tighten the CAC inlet pipe clamps.

      Torque: 48 lb.in (5.4 Nm)

    GFD552967Courtesy of FORD MOTOR COMPANY
  46. Install the CAC outlet pipe and clamps.

    Torque: 48 lb.in (5.4 Nm)

    GFD552723Courtesy of FORD MOTOR COMPANY
  47. Install the TC bypass tube and rotate the retaining ring clockwise 180 degrees.
    GFD552968Courtesy of FORD MOTOR COMPANY
    1. Position the LH air cleaner outlet pipe onto the TC and into the grommet
    2. Tighten the clamp.

      Torque: 48 lb.in (5.4 Nm)

    3. Follow directions to connect the quick release coupling type 3. Connect the crankcase vent tube. Refer to: Quick Release Coupling .
    4. Follow directions to connect the quick release coupling type 26. Connect the vapor tube. Refer to: Quick Release Coupling .
    5. Follow directions to connect the quick release coupling type 8. Connect the vapor tube. Refer to: Quick Release Coupling .
    6. Connect the TC bypass tube.
    GFD552969Courtesy of FORD MOTOR COMPANY
    1. Position the RH air cleaner outlet pipe and attach the pipe to the grommet.
    2. Tighten the clamp.

      Torque: 48 lb.in (5.4 Nm)

    3. Position the coolant hose into the clip.
    GFD552970Courtesy of FORD MOTOR COMPANY
  50. Install the body. Refer to: Body .
  51. Install the lower bellhousing bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD552719Courtesy of FORD MOTOR COMPANY
  52. Install the lower bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD552971Courtesy of FORD MOTOR COMPANY
  53. NOTE: Only use hand tools when installing the engine mount studs or damage to the engine mount can occur.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

Shop Manual-Ready ToolsFree Quote CheckQuote Shield Pro

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.