Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Exhaust Gas Recirculation (EGR) Rate System Monitor - Transit
The percentage of EGR is calculated using two different methods and the difference between these two calculations is used to determine if the system is operating correctly. The expected amount of exhaust gas in the cylinder is calculated using a model that is based on the commanded EGR rate and the intake throttle position. The actual amount of exhaust gas in the cylinder is measured by subtracting the mass airflow (MAF) sensor reading from a calibrated value of the intake air charge in the cylinder. The expected EGR model accounts for both fresh air and the exhaust gas, and is based on the volumetric efficiency of the engine. An excessive EGR flow is detected when the measured amount of EGR is greater than the expected amount of EGR. An insufficient EGR flow is detected when the measured amount of EGR is less than the expected amount of EGR.
The monitor compares the two calculations, when a set of entry conditions are met, and determines if the system is operating correctly. The concern must be detected for a minimum amount of time before being reported. A timer counts up when the entry conditions are met and the concern is present. The timer counts down when the entry conditions are met, the concern is not present, and the current count is greater than 0. When this timer exceeds the time required to detect a concern, a DTC is set.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.