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HOMESERVICE MANUALSFORD2021EDGE SE, 4WDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 379 (ENGINE - 2.7L ECOBOOST (238KW/324PS))INSTALLATIONENGINE - BODY OFF
2021 Ford Edge SE, 4WD

Engine - Body Off

2021 Ford Edge SE, 4WDSECTION Engine - Body Off
WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM Color Coding .

Special Tool(s) / General Equipment 

GFD459019Courtesy of FORD MOTOR COMPANY
 303-1246 Engine Spreader Bar TKIT-2006UF-FLM TKIT-2006UF-ROW
GFD459020Courtesy of FORD MOTOR COMPANY
 303-1634 Lift Eyes (2) TKIT-2014D-ROW3 TKIT-2014D-FL_ROW
Floor Crane
Trolley Jack
Hose Clamp Remover/Installer
Wooden Block

Materials 

Name Specification
Motorcraft® Multi-Purpose Grease Spray XL-5-A ESB-M1C93-B
Motorcraft® Threadlock 262 TA-26 WSK-M2G351-A6
NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
    1. Inspect the engine mount-to-frame nut plate for thread damage.
    2. If the nut plate is damaged, remove and discard the engine mount-to-frame nut plate.

    • Clean the engine mount-to-frame mating surfaces of any dirt or foreign material prior to installation.

    GFD458885Courtesy of FORD MOTOR COMPANY
  2. Lubricate the torque converter pilot hub with multi-purpose grease.

    Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD459296Courtesy of FORD MOTOR COMPANY
    1. Inspect the torque converter stud and flexplate for paint marks.
    2. Align the torque converter stud and flexplate hole near the paint marks to the 12 o'clock position.
    GFD459297Courtesy of FORD MOTOR COMPANY
  4. With the aid of an assistant, use the floor crane to position the engine assembly in the chassis. Use the General Equipment: Floor Crane
    GFD459097Courtesy of FORD MOTOR COMPANY
    • Align the engine to the transmission and install the bolts.

    • Draw the engine and transmission together evenly using the bolts.

      Torque: 35 lb.ft (48 Nm)

    GFD459298Courtesy of FORD MOTOR COMPANY
  6. Install the selector lever cable bracket and the bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD459299Courtesy of FORD MOTOR COMPANY
  7. If equipped, attach the vent hose retainer.
    GFD459095Courtesy of FORD MOTOR COMPANY
  8. Remove the floor jack and the block of wood. Use the General Equipment: Trolley Jack. Use the General Equipment: Wooden Block
    GFD459090Courtesy of FORD MOTOR COMPANY
  9. Install the LH engine mount and the new engine mount-to-frame bolts.

    Torque: 129 lb.ft (175 Nm)

    GFD459300Courtesy of FORD MOTOR COMPANY
  10. Using the floor crane, lower the engine assembly into the installed position.

    • Remove the floor crane and chain. Use the General Equipment: Floor Crane

    GFD459301Courtesy of FORD MOTOR COMPANY
  11. Remove Special Service Tool: 303-1634 Lift Eyes (2), 303-1246 Engine Spreader Bar.
    GFD459091Courtesy of FORD MOTOR COMPANY
  12. NOTE: Only use hand tools when tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Install the new LH engine mount through bolt.

    Torque: 258 lb.ft (350 Nm)

    GFD458891Courtesy of FORD MOTOR COMPANY
  13. Connect the high-pressure fuel pump fuel feed tube quick release coupling. Refer to: QUICK RELEASE COUPLING . .
    GFD459089Courtesy of FORD MOTOR COMPANY
  14. Attach the engine wiring harness retainers.
    GFD459088Courtesy of FORD MOTOR COMPANY
  15. Install the coolant pipe assembly and the clamp. Use the General Equipment: Hose Clamp Remover/Installer
    GFD459087Courtesy of FORD MOTOR COMPANY
  16. Install the bracket, the bolt and the nut.

    Torque: 89 lb.in (10 Nm)

    GFD458990Courtesy of FORD MOTOR COMPANY
    NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris if found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  17. Install the gaskets.
    GFD458924Courtesy of FORD MOTOR COMPANY
  18. Tighten the bolts in 2 stages.

    Torque: Stage 1: Bolts 1 through 8 in sequence: 44 lb.in (5 Nm) | Stage 2: Bolts 8 through 1 in reverse sequence: 89 lb.in (10 Nm)

    GFD459302Courtesy of FORD MOTOR COMPANY
  19. Attach the wiring harness retainers to the rear of the intake manifold.
    GFD459085Courtesy of FORD MOTOR COMPANY
    1. Position the EVAP tube assembly and connect the quick release coupling. Refer to: QUICK RELEASE COUPLING . .
    2. Attach the ground harness retainer.
    3. Attach the vacuum harness retainer.
    GFD459084Courtesy of FORD MOTOR COMPANY
    1. Install the EVAP canister purge valve up onto the tab.
    2. Connect the EVAP canister purge valve quick release couplings. Refer to: QUICK RELEASE COUPLING . .
    3. Connect the EVAP canister purge valve electrical connector.
    GFD459303Courtesy of FORD MOTOR COMPANY
  22. Install a new EGR tube gasket.
    GFD459304Courtesy of FORD MOTOR COMPANY
  23. Install a new gasket.
    GFD459305Courtesy of FORD MOTOR COMPANY
  24. Install the EGR valve assembly and the bolts.

    Torque: 89 lb.in (10 Nm)

    GFD458918Courtesy of FORD MOTOR COMPANY
    1. Install the EGR tube nuts.

      Torque: 89 lb.in (10 Nm)

    2. Connect the engine wiring harness electrical connectors.
    3. Attach the engine wiring harness retainer.
    GFD458917Courtesy of FORD MOTOR COMPANY
  26. Install the EGR tube bolts.

    Torque: 89 lb.in (10 Nm)

    GFD458916Courtesy of FORD MOTOR COMPANY
    1. Install the ignition coil-on-plug and the stud bolt.

      Torque: 53 lb.in (6 Nm)

    2. Attach the wiring harness retainer.
    3. Connect the ignition coil-on-plug electrical connector.
    GFD459306Courtesy of FORD MOTOR COMPANY
    1. Install the differential pressure feedback EGR sensor and the clamps.
    2. Install the nut.

      Torque: 53 lb.in (6 Nm)

    GFD459307Courtesy of FORD MOTOR COMPANY
  29. Attach the wiring harness connector retainers.
    GFD458913Courtesy of FORD MOTOR COMPANY
    1. Install the engine appearance cover bracket.

      Torque: 97 lb.in (11 Nm)

    2. Position the coolant pipe and install the bolts

      Torque: 97 lb.in (11 Nm)

    GFD458912Courtesy of FORD MOTOR COMPANY
  31. Connect the coolant hose quick release coupling.
    GFD459083Courtesy of FORD MOTOR COMPANY
    1. Connect the throttle body electrical connector.
    2. Attach the wiring harness retainers.
    3. Attach the wiring harness retainer.
    4. Attach the vacuum harness retainers.
    5. Connect the differential pressure feedback EGR sensor electrical connector.
    6. Connect the MAP sensor electrical connector.
    GFD458911Courtesy of FORD MOTOR COMPANY
    1. Connect the vacuum tube quick release coupling. Refer to: QUICK RELEASE COUPLING . .
    2. Connect the crankcase vent tube quick release couplings. Refer to: QUICK RELEASE COUPLING . .
    GFD458910Courtesy of FORD MOTOR COMPANY
    1. Install the PCV tube and connect the quick release coupling. Refer to: QUICK RELEASE COUPLING . .
    2. Connect the crankcase pressure sensor electrical connector.
    GFD459082Courtesy of FORD MOTOR COMPANY
    • Slide the engine appearance cover into the retaining bracket.

      Torque: 44 lb.in (5 Nm)

    • Install the nuts.

    GFD458909Courtesy of FORD MOTOR COMPANY
  36. Install new exhaust gaskets.

    • Position the catalytic converters forward into the installed position.

    GFD459308Courtesy of FORD MOTOR COMPANY
  37. Position the flange onto the studs and loosely install new RH catalytic converter nuts.
    GFD459309Courtesy of FORD MOTOR COMPANY
  38. Position the flange onto the studs and loosely install new LH catalytic converter nuts.
    GFD459310Courtesy of FORD MOTOR COMPANY
  39. Evenly tighten the nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD459311Courtesy of FORD MOTOR COMPANY
  40. Evenly tighten the nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD459312Courtesy of FORD MOTOR COMPANY
  41. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install the new torque converter nuts.

    Torque: 35 lb.ft (48 Nm)

    GFD459313Courtesy of FORD MOTOR COMPANY
  42. Install the access cover and the retainers.
    GFD459077Courtesy of FORD MOTOR COMPANY
  43. Attach the wiring harness retainer located below the generator to the cylinder block.
    GFD459076Courtesy of FORD MOTOR COMPANY
    • Install the wiring terminal and nut.

      Torque: 150 lb.in (17 Nm)

    • Position the protective cover.

    • Connect the generator electrical connector.

    GFD459314Courtesy of FORD MOTOR COMPANY
    • Connect the A/C compressor electrical connectors.

    • Attach the wiring harness retainer.

    GFD459074Courtesy of FORD MOTOR COMPANY
    1. Install the pin-type retainer.
    2. Install the ground wire and bolt.

      Torque: 18 lb.ft (25 Nm)

    GFD458939Courtesy of FORD MOTOR COMPANY
    1. Install the wiring harness retainer nut.

      Torque: 106 lb.in (12 Nm)

    2. Install the pin-type retainer.
    GFD458940Courtesy of FORD MOTOR COMPANY
    1. Install the coolant tube assembly and the nut.

      Torque: 106 lb.in (12 Nm)

    2. Position the EGR coolant hose and connect the quick release coupling.
    GFD459073Courtesy of FORD MOTOR COMPANY
    • Install the radiator hoses. Use the General Equipment: Hose Clamp Remover/Installer

    • Connect the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer

    GFD459072Courtesy of FORD MOTOR COMPANY
    1. Position the CAC inlet pipe and attach the pipe to the grommet.
    2. Tighten the CAC inlet pipe clamps.

      Torque: 48 lb.in (5.4 Nm)

    GFD459315Courtesy of FORD MOTOR COMPANY
    1. Position the CAC inlet pipe and attach the pipe to the grommet.
    2. Tighten the CAC inlet pipe clamps.

      Torque: 48 lb.in (5.4 Nm)

    GFD459316Courtesy of FORD MOTOR COMPANY
    1. Install the CAC outlet pipe.
    2. Attach the hose retainer and tighten the CAC outlet pipe clamps.

      Torque: 48 lb.in (5.4 Nm)

    GFD459069Courtesy of FORD MOTOR COMPANY
  53. Install the TC bypass tube and rotate the retaining ring clockwise 180 degrees.
    GFD459317Courtesy of FORD MOTOR COMPANY
    1. Attach the LH air cleaner outlet pipe to the grommet.
    2. Tighten the clamp at the turbocharger inlet.

      Torque: 48 lb.in (5.4 Nm)

    3. Connect the ventilation tubes, the air bypass valve tube and the vacuum line.
    GFD459067Courtesy of FORD MOTOR COMPANY
    1. Position the RH air cleaner outlet pipe and attach the pipe to the grommet.
    2. Tighten the clamp.

      Torque: 48 lb.in (5.4 Nm)

    GFD459318Courtesy of FORD MOTOR COMPANY
  56. Install the body. Refer to: Body .
  57. Install the lower bellhousing bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD459065Courtesy of FORD MOTOR COMPANY
  58. Install the lower bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD459064Courtesy of FORD MOTOR COMPANY
  59. NOTE: Only use hand tools when installing the engine mount studs or damage to the engine mount can occur.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.