Differential Carrier: Disassembly

2021 Ford Edge SE, 4WDSECTION Disassembly
WARNING: This page is about a different car, the 2020 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the differential carrier. Refer to: Differential CarrierΒ .
  2. Remove and discard the differential ring gear bolts.
    GFD458363Courtesy of FORD MOTOR COMPANY
  3. NOTE: Care should be taken not to damage the differential ring gear bolt hole threads.

    Using a brass punch and copper hammer, separate the ring gear from the differential case. Use the General Equipment: Punch Use the General Equipment: Copper Hammer

    GFD458345Courtesy of FORD MOTOR COMPANY
  4. Remove and discard the differential pinion shaft bolt.
    GFD458364Courtesy of FORD MOTOR COMPANY
  5. Remove the differential pinion shaft.
    GFD458365Courtesy of FORD MOTOR COMPANY
  6. NOTE: Do not over tighten the special tool.

    Using the special tool, compress the differential side gear wave washers. Use Special Service Tool: 205-386 (T97T-4205-D) Gauge, Differential (Traction Lock).

    GFD458366Courtesy of FORD MOTOR COMPANY
  7. Remove the differential pinion thrust washers and the differential pinion gears.
    GFD458367Courtesy of FORD MOTOR COMPANY
  8. NOTE: Note the position of the differential side gear wave washer for reassembly.

    Remove the differential side gear assemblies.

    GFD458368Courtesy of FORD MOTOR COMPANY
  9. Using the general equipment: remove and discard the differential side bearings. Use the General Equipment: Hydraulic Press Use the General Equipment: Bearing Separator
GFD458369Courtesy of FORD MOTOR COMPANY
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.