Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Frame Members-Front Frame Section: Installation
2021 Ford Edge SE, 4WDSECTION Installation
WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
- Using a wire brush or sandpaper, remove the e-coat paint from the existing frame near the edges to be welded on the inner and outer surfaces within approximately 15 mm (0.5 in.) of the repair joint.
- With the help of an assistant, position the new front frame section into place on the vehicle.
- Verify dimensional accuracy before performing any welding operations. Refer to: Body Repairs - Vehicle Specific Information And Tolerance Checks .
- Support the new section, and loosely clamp the replacement section in a preliminary position.
- Verify correct dimensions, then solid weld the new section to the original inboard overlap joints. Refer to: Body and Frame . Refer to: Joining Techniques . Use the General Equipment: MIG/MAG Welding Equipment Use the General Equipment: Locking Pliers
- Finish welding the outboard joint.
- Use a dye penetrant to determine if any cracks or large voids exist in the weld joint. If cracks or other defects exist, grind out the defect and repair until the weld is free of defects.
- Metal finish the repair area using typical metal finishing techniques.
- Refinish using a Ford approved paint system.
- Restore corrosion protection. Refer to: Corrosion Prevention .
- Install the following items:
- Lower the engine and transmission assembly. Refer to: Engine Mount LH . Refer to: Engine Mount RH .
- Install the transmission crossmember. Refer to: Transmission Support Crossmember .
- Connect the exhaust system to the engine, as equipped. Refer to: Dual Catalytic Converter Y-Pipe . Refer to: Catalytic Converter . Refer to: Exhaust Downpipe .
- If equipped. Refer to: Front Driveshaft .
- If equipped. Refer to: Axle Shaft Dana M275/Dana M300 . Refer to: Axle Shaft Ford 10.5 Inch Ring Gear .
- Install the spring and shock assembly. Refer to: Spring - F-250/F-350 . Refer to: Spring .
- Install the radius arm, if equipped with 2WD. Refer to: Radius Arm - F-250/F-350 . Refer to: Radius Arm - F-450/F-550 .
- Install the radius arm, if equipped with 4WD. Refer to: Radius Arm .
- Install the steering gear. Refer to: Steering Gear .
- Install the front bumper. Refer to: Front Bumper .
- Install the fenders. Refer to: Fender .
- Install the radiator grille. Refer to: Radiator Grille .
- Install the headlamps. Refer to: Headlamp Assembly .
- Install the Front End Sheet Metal (FESM) body mount bolts and lower the body as required. Refer to: Frame and Body Mounting .
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.