Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Charge Air Cooler Temperature (CACT) Sensor
The CACT sensor is a thermistor device in which resistance changes with temperature. The electrical resistance of a thermistor decreases as the temperature increases, and resistance increases as the temperature decreases. The varying resistance affects the voltage drop across the sensor terminals and provides electrical voltage signals to the PCM corresponding to temperature.
The CACT sensor is located in the tube between the charge air cooler (CAC) and the intake throttle assembly. The sensor provides a charge air cooler output temperature signal to the PCM. The PCM uses the CACT signal as an input to control the turbocharger, exhaust recirculation (EGR) valve, fuel system and the regeneration function.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.