Glow Plugs And Glow Plug Control Module (GPCM)

2018 Ford F-450 Super Duty Lariat, 4D Pickup Crew Cab, 4WDSECTION Glow Plugs And Glow Plug Control Module (GPCM)

The diesel engine uses glow plugs to assist with cold weather starting and combustion until the cylinder is warm enough to operate normally. The glow plugs are duty cycle controlled and will overheat if constant 12V is applied.

The glow plugs are operated by the Glow Plug Control Module (GPCM). It contains 8 high current smart MOSFET drivers, one for each glow plug. Glow time and intensity are calculated on the basis of CAN signals (rpm, torque, engine coolant temp, air temp and BARO.) The module also contains 3 drivers for the DEF (NOx reductant) heating and thawing system.

Glow Plug and Glow Plug Control Module (GPM)Β 

The GPCM is connected to the ECU via Diesel high speed CAN. All data and diagnostics pass over this nonpublic communication bus. The standard operating voltages for the GPCM are 6.5 volts to 16 volts. Limited operation between 5.5v and 6.5v on the lower range and no operation below 5.5v. Glow function is disabled below 6.5v and above 16.5v.

GLOW PLUG MODULE OPERATIONAL CHECKS

DTCs U0106 - Lost Communication with GPCM
P0381 - Glow Plug/Heater Indicator Circuit
P064C - Glow Plug Control Module
P06DF - Glow Plug Module Memory Checksum Error
P138B - Glow Plug Module System Voltage
P20C2 - Reductant Heater "C" Control Performance
P263C - Glow Plug Driver Performance
P06E5 - Glow Plug Control Module 1 Performance
P263E - Glow Plug Control Module 1 Over Temperature
Monitor Execution P06DF, P0381 at power up, otherwise continuous
Monitor Sequence None
Sensors OK None
Monitoring Duration ~1 second to register a malfunction
GLOW PLUG MODULE: MALFUNCTION THRESHOLDS

Communication lost for > 5 seconds
Cluster detects wait to start lamp in wrong state (off when commanded on)
Any internal driver circuits detect fault (not switching or over temp) > 1 sec (glow plugs, DEF heaters or relay)
RAM checksums do not match expected
GPCM main power feed voltage too low / too high / open circuit (< 6.5 volts or > 16 volts)
Low voltage detected on the Reductant Heater Circuit "C" < 5 volts
GLOW PLUG CIRCUIT OPEN LOAD CHECK OPERATION

DTCs P0671 - Cylinder 1 Glow Plug Circuit / Open
P0672 - Cylinder 2 Glow Plug Circuit / Open
P0673 - Cylinder 3 Glow Plug Circuit / Open
P0674 - Cylinder 4 Glow Plug Circuit / Open
P0675 - Cylinder 5 Glow Plug Circuit / Open
P0676 - Cylinder 6 Glow Plug Circuit / Open
P0677 - Cylinder 7 Glow Plug Circuit / Open
P0678 - Cylinder 8 Glow Plug Circuit / Open
P20B9 - Reductant Heater "A" Control Circuit / Open
P20BD - Reductant Heater "B" Control Circuit / Open
P20C1 - Reductant Heater "C" Control Circuit / Open
Monitor Execution Glow plugs in heating mode. Heaters operational
Monitor Sequence None
Sensors OK None
Monitoring Duration ~1 second to register a malfunction
GLOW PLUG CIRCUIT OPEN LOAD: MALFUNCTION THRESHOLDS

Individual glow plug circuit current < 1 A, Individual reductant heater circuit current <.2 A
GLOW PLUG CIRCUIT SHORT TO BATTERY CHECK OPERATION

DTCs P066B - Cylinder 1 Glow Plug Circuit High
P066D - Cylinder 2 Glow Plug Circuit High
P066F - Cylinder 3 Glow Plug Circuit High
P067B - Cylinder 4 Glow Plug Circuit High
P067D - Cylinder 5 Glow Plug Circuit High
P067F - Cylinder 6 Glow Plug Circuit High
P068D - Cylinder 7 Glow Plug Circuit High
P068F - Cylinder 8 Glow Plug Circuit High
P20BC - Reductant Heater "A" Control Circuit High
P20C0 - Reductant Heater "B" Control Circuit High
P20C4 - Reductant Heater "C" Control Circuit High
Monitor Execution Glow plugs in heating mode. Heaters operational
Monitor Sequence None
Sensors OK None
Monitoring Duration ~1 second to register a malfunction for glow plugs
250 ms to register a malfunction for the reductant heaters
GLOW PLUG CIRCUIT SHORT TO BATTERY: MALFUNCTION THRESHOLDS

Individual glow plug circuit = 0 Amps current, Individual reductant heater circuit = 0 Amps current
GLOW PLUG CIRCUIT SHORT TO GROUND CHECK OPERATION

DTCs P066A - Cylinder 1 Glow Plug Circuit Low
P066C - Cylinder 2 Glow Plug Circuit Low
P066E - Cylinder 3 Glow Plug Circuit Low
P067A - Cylinder 4 Glow Plug Circuit Low
P067C - Cylinder 5 Glow Plug Circuit Low
P067E - Cylinder 6 Glow Plug Circuit Low
P068C - Cylinder 7 Glow Plug Circuit Low
P068E - Cylinder 8 Glow Plug Circuit Low
P20BB - Reductant Heater "A" Control Circuit Low
P20BF - Reductant Heater "B" Control Circuit Low
P20C3 - Reductant Heater "C" Control Circuit Low
Monitor Execution Glow plugs heating mode. Heaters operational.
Monitor Sequence None
Sensors OK None
Monitoring Duration ~3 second to register a malfunction for glow plugs
250 ms to register a malfunction for the reductant heaters
GLOW PLUG CIRCUIT SHORT TO BATTERY: MALFUNCTION THRESHOLDS

Individual glow plug circuit > 20 Amps current > 1 second
Individual glow plug circuit > 70 Amps current for >.2 ms
Reductant heater relay (circuit "A" & "B") > 15 Amps current > 250 ms
Reductant heater relay (circuit "C") > 6 Amps current > 250 ms
GLOW PLUG CIRCUIT RESISTANCE OUT OF RANGE CHECK

DTCs P06B9 - Cylinder 1 Glow Plug Circuit Range / Performance
P06BA - Cylinder 2 Glow Plug Circuit Range / Performance
P06BB - Cylinder 3 Glow Plug Circuit Range / Performance
P06BC - Cylinder 4 Glow Plug Circuit Range / Performance
P06BD - Cylinder 5 Glow Plug Circuit Range / Performance
P06BE - Cylinder 6 Glow Plug Circuit Range / Performance
P06BF - Cylinder 7 Glow Plug Circuit Range / Performance
P06C0 - Cylinder 8 Glow Plug Circuit Range / Performance
Monitor Execution Glow plugs in heating mode.
Monitor Sequence After open circuit, short to battery and short to ground testing
Sensors OK None
Monitoring Duration ~ 3 seconds to register a malfunction
GLOW PLUG CIRCUIT SHORT TO BATTERY: MALFUNCTION THRESHOLDS

Individual circuit > 2 ohms resistance
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
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  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
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