Engagement Concerns: Delayed/Soft Forward and Reverse

2010 Ford Transit Connect Van CargoSECTION Engagement Concerns: Delayed/Soft Forward and Reverse
ENGAGEMENT CONCERNS - DELAYED/SOFT FORWARD AND REVERSE

Possible Component Reference/Action
209 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Transmission Fluid Temperature (TFT) sensor, Shift Solenoid C (SSC) and Shift Solenoid D (SSD)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
309 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Pump Assembly  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. Repair as necessary.

Shift Concerns: Some/All Shifts Missing (AUTOMATIC MODE ONLY) 

SHIFT CONCERNS - SOME/ALL SHIFTS MISSING (AUTOMATIC MODE ONLY)

Possible Component Reference/Action
210 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Intake Air Temperature (IAT) sensor, Vehicle Speed Sensor (VSS) input, Shift Solenoid A (SSA), Shift Solenoid B (SSB), Shift Solenoid C (SSC), Shift Solenoid D (SSD), Shift Solenoid E (SSE) and Pressure Control Solenoid A (PCA)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
310 - HYDRAULIC/MECHANICAL ROUTINE 
Some Shifts Missing ONLY  -
-
  • If only some of the shifts are missing, determine which shift(s) is missing.
-
  • Refer to the appropriate test routine(s) for further no shift concerns:
Transmission Fluid  -
  • Incorrect level
  • Condition
Selector Lever Cable/ TR Sensor  -
  • Selector Lever Cable system or TR  sensor damaged, misaligned
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Pump Assembly  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. Repair as necessary.
Direct Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
One-Way Clutch (OWC)  -
  • Worn, damaged or assembled incorrectly
  • Inspect for damage. Repair as necessary.
Servo  -
  • Servo retaining ring damaged
  • Inspect for damage. Repair as necessary.

Shift Concerns: Timing Concerns - Early/Late 

SHIFT CONCERNS - TIMING CONCERNS - EARLY/LATE

Possible Component Reference/Action
211 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Vehicle Speed Sensor (VSS) input, Turbine Shaft Speed (TSS) sensor, Shift Solenoid A (SSA), Shift Solenoid B (SSB), Shift Solenoid C (SSC), Shift Solenoid D (SSD), Shift Solenoid E (SSE) and Variable Force Solenoid (VFS)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
311 - HYDRAULIC/MECHANICAL ROUTINE 
Some Shifts Early/Late ONLY  -
-
  • If only some of the shifts are early/late, determine which shift(s) is early/late.
-
  • Refer to the appropriate test routine(s) for further early/late shift concerns, refer to correct ELECTRICAL, HYDRAULIC or MECHANICAL ROUTINE  in DIAGNOSIS AND TESTING .
Transmission Fluid  -
  • Incorrect level
  • Condition
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Servo retaining ring damaged
  • Inspect for damage. Repair as necessary.
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.

Shift Concerns: Timing Concerns - Erratic/Hunting 

SHIFT CONCERNS - TIMING CONCERNS - ERRATIC/HUNTING

Possible Component Reference/Action
212 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Vehicle Speed Sensor (VSS) input and Intake Air Temperature (IAT) sensor
  • Carry out On-Board Diagnostic (OBD) tests. Refer to the INTRODUCTION - GASOLINE MODELS for diagnosis and testing of the PCM and Turbine Shaft Speed (TSS) sensor.
-
  • GO to PINPOINT TEST E . Repair as required. Clear the DTCs, road test and rerun OBD  test.
312 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Further Diagnosis  -
  • For further diagnosis of timing issues, Refer to appropriate Reference/Actions.
  • Refer to the appropriate routine(s) for specific shift diagnosis:
    • No. 1-2 Shift, see Routine 220/330
    • No. 2-3 Shift, see Routine 221/331
    • No. 3-4 Shift, see Routine 222/332
    • No. 4-3 Shift, see Routine 223/323
    • No. 3-2 Shift, see Routine 224/324
    • No. 2-1 Shift, see Routine 225/325
    • Soft/Slip 1-2 Shift, see Routine 226/326
    • Soft/Slip 2-3 Shift, see Routine 227/327
    • Soft/Slip 3-4 Shift, see Routine 228/328
    • Soft/Slip 4-3 Shift, see Routine 229/329
    • Soft/Slip 3-2 Shift, see Routine 230/330
    • Soft/Slip 2-1 Shift, see Routine 231/331
    • Harsh 1-2 Shift, see Routine 232/332
    • Harsh 2-3 Shift, see Routine 233/333
    • Harsh 3-4 Shift, see Routine 224/334
    • Harsh 4-3 Shift, see Routine 235/335
    • Harsh 3-2 Shift, see Routine 236/336
    • Harsh 2-1 Shift, see Routine 237/337

Shift Concerns: Feel - Soft/Slipping 

SHIFT CONCERNS - FEEL - SOFT/SLIPPING

Possible Component Reference/Action
213 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Fluid Temperature (TFT) sensor, Intake Air Temperature (IAT) sensor, Vehicle Speed Sensor (VSS) input, Shift Solenoid A (SSA), Shift Solenoid B (SSB), Shift Solenoid C (SSC), Shift Solenoid D (SSD), Shift Solenoid E (SSE), Variable Force Solenoid (VFS) and Pressure Control Solenoid A (PCA)
  • Carry out On-Board Diagnostic (OBD) tests. Refer to the INTRODUCTION - GASOLINE MODELS for diagnosis and testing of the PCM, Intake Air Temperature (IAT) sensor and Vehicle Speed Sensor (VSS).
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
313 - HYDRAULIC/MECHANICAL ROUTINE 
Some Shifts Soft/Slipping ONLY  -
-
  • If only some of the shifts are soft/slipping, determine which shift(s) is soft/slipping.
-
  • Refer to the appropriate routine(s) for further soft/slipping shift concerns:
    • Soft/Slipping 1-2 Shift, see Routine 226/326
    • Soft/Slipping 2-3 Shift, see Routine 227/327
    • Soft/Slipping 3-4 Shift, see Routine 228/328
    • Soft/Slipping 4-3 Shift, see Routine 229/329
    • Soft/Slipping 3-2 Shift, see Routine 230/330
    • Soft/Slipping 2-1 Shift, see Routine 231/331
Transmission Fluid  -
  • Incorrect level
  • Condition
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Pump Assembly  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. Repair as necessary.
Intermediate Servo  -
  • Servo retaining ring damaged
  • Inspect for damage. Repair as necessary.
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Intermediate Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.
Direct Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Case  -
  • Damaged
  • Inspect for damage. Repair as necessary.

Shift Concerns: Feel - Harsh (Some/All) 

SHIFT CONCERNS - FEEL - HARSH (SOME/ALL)

Possible Component Reference/Action
214 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Transmission Fluid Temperature (TFT) sensor, Intake Air Temperature (IAT) sensor, Vehicle Speed Sensor (VSS) input, Shift Solenoid A (SSA), Shift Solenoid B (SSB), Shift Solenoid C (SSC), Shift Solenoid D (SSD), Shift Solenoid E (SSE) and Pressure Control Solenoid A (PCA)
  • Carry out On-Board Diagnostic (OBD) tests. Refer to the INTRODUCTION - GASOLINE MODELS for diagnosis and testing of the PCM, IAT  sensor and VSS  .
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
314 - HYDRAULIC/MECHANICAL ROUTINE 
Some Shifts Harsh ONLY  -
-
  • If only some of the shifts are harsh, determine which shift(s) is harsh.
-
  • Refer to the appropriate routine(s) for further harsh shift concerns:
    • Harsh 1-2 Shift, see Routine 232/332
    • Harsh 2-3 Shift, see Routine 233/333
    • Harsh 3-4 Shift, see Routine 234/334
    • Harsh 4-3 Shift, see Routine 235/335
    • Harsh 3-2 Shift, see Routine 236/336
    • Harsh 2-1 Shift, see Routine 237/337
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Input Shaft  -
  • Damaged
  • Inspect for damage. Repair as necessary.
Servo  -
  • Servo retaining ring damaged
  • Inspect for damage. Repair as necessary.
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Final Drive Gears and Differential  -
  • Damaged
  • Inspect for damage. Repair as necessary.
Case  -
  • Damaged
  • Inspect for damage. Repair as necessary.

Shift Concerns: No 1st Gear in Drive, Engages In Higher Gear 

SHIFT CONCERNS - NO 1ST GEAR IN DRIVE, ENGAGES IN HIGHER GEAR

Possible Component Reference/Action
215 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor and Shift Solenoid C (SSC)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
315 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
  • Carry out Line Pressure Test. Refer to SPECIAL TESTING PROCEDURES . Refer to the Band/Clutch Chart in SPECIFICATIONS  to determine which gears are on. Follow the diagnostic routines to repair the missing gears.
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Low One-Way Clutch (OWC)  -
  • Worn, damaged or assembled incorrectly
  • Inspect for damage. Repair as necessary.

Shift Concerns: No 1st Gear in Manual 1st 

SHIFT CONCERNS - NO 1ST GEAR IN MANUAL 1ST

Possible Component Reference/Action
216 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM and vehicle wiring harnesses
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
316 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
  • Carry out Line Pressure Test. Refer to SPECIAL TESTING PROCEDURES . Refer to the and/Clutch Chart in SPECIFICATIONS  to determine which gears are on. Follow the diagnostic routines to repair the missing gears.
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Low/Reverse Clutch Assembly  -
  • Seals
  • Inspect for damage. If damaged, repair as necessary.
  • Friction plates
  • Inspect for damage. Repair as necessary.
  • Return spring
  • Inspect for damage. Repair as necessary.
OD Planetary Assembly  -
  • Planetary damaged
  • Inspect for damage. If damaged, repair as necessary.

Shift Concerns: No Manual 2nd Gear 

SHIFT CONCERNS - NO MANUAL 2ND GEAR

Possible Component Reference/Action
217 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses and Shift Solenoid D (SSD)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
317 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Servo retaining ring damaged
  • Inspect for damage. Repair as necessary.
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.
Low/Direct One-Way Clutch (OWC)  -
  • Worn, damaged or assembled incorrectly
  • Inspect for damage. Repair as necessary.

Shift Concern: No 1-2 Shift 

SHIFT CONCERN - NO 1-2 SHIFT

Possible Component Reference/Action
220 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Vehicle Speed Sensor (VSS) input, Transmission Range (TR), Turbine Shaft Speed (TSS) sensor and Shift Solenoid D (SSD)
  • Carry out On-Board Diagnostic (OBD) tests. Refer to the INTRODUCTION - GASOLINE MODELS for diagnosis and testing of the PCM, Intake Air Temperature (IAT) sensor and VSS  .
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
320 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.
Overdrive (O/D) Planetary Assembly  -
  • Planetary damaged
  • Inspect for damage. If damaged, repair as necessary.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.

Shift Concern: No 2-3 Shift 

SHIFT CONCERN - NO 2-3 SHIFT

Possible Component Reference/Action
221 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Vehicle Speed Sensor (VSS) input, Shift Solenoid D (SSD) and Shift Solenoid E (SSE)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
321 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Seals
  • Inspect for damage. Repair as necessary.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Intermediate Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.

Shift Concern: No 3-4 Shift 

SHIFT CONCERN - NO 3-4 SHIFT

Possible Component Reference/Action
222 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Vehicle Speed Sensor (VSS) input, Shift Solenoid C (SSC) and Shift Solenoid A (SSA)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
322 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Servo  -
  • Band
  • Inspect for damage. Repair as necessary.

Shift Concern: No 4-3 Shift 

SHIFT CONCERN - NO 4-3 SHIFT

Possible Component Reference/Action
223 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Vehicle Speed Sensor (VSS) input, Shift Solenoid A (SSA) and Shift Solenoid C (SSC)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
323 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Servo  -
  • Seal
  • Inspect for damage. Repair as necessary.

Shift Concern: No 3-2 Shift 

SHIFT CONCERN - NO 3-2 SHIFT

Possible Component Reference/Action
224 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Vehicle Speed Sensor (VSS) input and Shift Solenoid E (SSE)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
324 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.
Direct Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.

Shift Concern: No 2-1 Shift 

SHIFT CONCERN - NO 2-1 SHIFT

Possible Component Reference/Action
225 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Vehicle Speed Sensor (VSS) input and Shift Solenoid D (SSD)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
325 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
One-Way Clutch (OWC)  -
  • Damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Damaged
  • Inspect for damage. Repair as necessary.

Shift Concern: Soft/Slipping 1-2 

SHIFT CONCERN - SOFT/SLIPPING 1-2

Possible Component Reference/Action
226 - ELECTRICAL ROUTINE 
Incorrect Pressures  -
  • PCM, vehicle wiring harnesses, Turbine Shaft Speed (TSS) sensor, Transmission Fluid Temperature (TFT) sensor, Vehicle Speed Sensor (VSS) input and Shift Solenoid D (SSD)
  • Carry out On-Board Diagnostic (OBD) tests. Refer to the INTRODUCTION - GASOLINE MODELS for diagnosis and testing of the PCM, Intake Air Temperature (IAT) sensor and VSS  .
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
326 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.

Shift Concern: Soft/Slipping 2-3 

SHIFT CONCERN - SOFT/SLIPPING 2-3

Possible Component Reference/Action
227 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Turbine Shaft Speed (TSS) sensor, Transmission Fluid Temperature (TFT) sensor and Shift Solenoid E (SSE)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
327 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.
Direct Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.

Shift Concern: Soft/Slipping 3-4 

SHIFT CONCERN - SOFT/SLIPPING 3-4

Possible Component Reference/Action
228 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses Shift Solenoid A (SSA), Shift Solenoid C (SSC) and Transmission Fluid Temperature (TFT) sensor
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
328 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.

Shift Concern: Soft/Slipping 4-3 

SHIFT CONCERN - SOFT/SLIPPING 4-3

Possible Component Reference/Action
229 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Fluid Temperature (TFT) sensor, Shift Solenoid A (SSA) and Shift Solenoid C (SSC)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
329 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Servo  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.

Shift Concern: Soft/Slipping 3-2 

SHIFT CONCERN - SOFT/SLIPPING 3-2

Possible Component Reference/Action
230 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Fluid Temperature (TFT) and Shift Solenoid E (SSE)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
330 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.

Shift Concern: Soft/Slipping 2-1 

SHIFT CONCERN - SOFT/SLIPPING 2-1

Possible Component Reference/Action
231 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses Shift Solenoid D (SSD), Vehicle Speed Sensor (VSS) input, Turbine Shaft Speed (TSS), Transmission Range (TR) sensor and Transmission Fluid Temperature (TFT) sensor
-
  • Carry out Pinpoint Tests. Repair as required. Clear the DTCs, road test and rerun OBD  test.
331 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.

Shift Concern: Harsh 1-2 Shift 

SHIFT CONCERN - HARSH 1-2 SHIFT

Possible Component Reference/Action
232 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Turbine Shaft Speed (TSS) sensor, Transmission Range (TR) sensor, Transmission Fluid Temperature (TFT) sensor and Shift Solenoid D (SSD)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
332 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.

Shift Concern: Harsh 2-3 Shift 

SHIFT CONCERN - HARSH 2-3 SHIFT

Possible Component Reference/Action
233 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Turbine Shaft Speed (TSS) sensor, Transmission Range (TR) sensor, Transmission Fluid Temperature (TFT) sensor and Shift Solenoid E (SSE)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
333 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Direct Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.

Shift Concern: Harsh 3-4 Shift 

SHIFT CONCERN - HARSH 3-4 SHIFT

Possible Component Reference/Action
234 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Transmission Fluid Temperature (TFT) sensor, Shift Solenoid A (SSA) and Shift Solenoid C (SSC)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
334 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Direct Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Forward Clutch Assembly  -
-
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.

Shift Concern: Harsh 4-3 Shift 

SHIFT CONCERN - HARSH 4-3 SHIFT

Possible Component Reference/Action
235 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Transmission Fluid Temperature (TFT) sensor, Shift Solenoid A (SSA) and Shift Solenoid C (SSC)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
335 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.

Shift Concern: Harsh 3-2 Shift 

SHIFT CONCERN - HARSH 3-2 SHIFT

Possible Component Reference/Action
236 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Range (TR) sensor, Transmission Fluid Temperature (TFT) sensor, Turbine Shaft Speed (TSS) and Shift Solenoid E (SSE)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
336 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.
Direct Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.

Shift Concern: Harsh 2-1 Shift 

SHIFT CONCERN - HARSH 2-1 SHIFT

Possible Component Reference/Action
237 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Turbine Shaft Speed (TSS) sensor, Transmission Range (TR) sensor, Transmission Fluid Temperature (TFT) sensor, Variable Force Solenoid (VFS) and Shift Solenoid D (SSD)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
337 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
One-Way Clutch  -
  • Worn, damaged or assembled incorrectly
  • Inspect for damage. Repair as necessary.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. Repair as necessary.

Torque Converter Clutch Operation Concerns: Does Not Apply 

TORQUE CONVERTER CLUTCH OPERATION CONCERNS - DOES NOT APPLY

Possible Component Reference/Action
240 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Fluid Temperature (TFT) sensor, Shift Solenoid B (SSB) and Shift Solenoid D (SSD)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
340 - HYDRAULIC/MECHANICAL ROUTINE 
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Pump Assembly  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. If damaged, repair as necessary.
Torque Converter Assembly  -
  • Torque converter internal failure preventing engagement, piston application
-
  • If torque converter fails to pass the checks or is damaged, install a new or remanufactured torque converter.

Torque Converter Operation Concerns: Always Applied/Stalls Vehicle 

TORQUE CONVERTER OPERATION CONCERNS - ALWAYS APPLIED/STALLS VEHICLE

Possible Component Reference/Action
241 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Shift Solenoid C (SSC) and Shift Solenoid B (SSB)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
341 - HYDRAULIC/MECHANICAL ROUTINE 
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Low One-Way Clutch  -
  • Worn, damaged or assembled incorrectly
  • Inspect for damage. Repair as necessary.
Torque Converter Assembly  -
  • Torque converter internal failure preventing engagement, piston application
-
  • If torque converter fails to pass the checks or is damaged, install a new or remanufactured torque converter.

Torque Converter Clutch Concerns: Cycling/Shudder/Chatter 

TORQUE CONVERTER CLUTCH CONCERNS - CYCLING/SHUDDER/CHATTER

Possible Component Reference/Action
242 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Shift Solenoid B (SSB) and Shift Solenoid C (SSC)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
342 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Condition
  • Contaminated
  • If contaminated, locate source of contamination. If burnt, inspect mechanical bands and clutches. Repair as necessary.
  • Dirty
  • Contaminated torque converter
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Torque Converter Assembly  -
  • Torque converter internal failure preventing engagement, piston application
  • Remove transaxle. Inspect for damage. Carry out torque converter checks, Refer to appropriate procedures. If torque converter fails to pass the checks or is damaged, install a new or remanufactured torque converter.

Other Concerns: Selector Lever Efforts High 

OTHER CONCERNS - SELECTOR LEVER EFFORTS HIGH

Possible Component Reference/Action
251 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • Transmission Range (TR) sensor
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
351 - HYDRAULIC/MECHANICAL ROUTINE 
Selector Lever Cable/ TR Sensor  -
  • Selector Lever Cable system or TR  sensor damaged, misaligned
-
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
Case  -
  • Manual control lever assembly damage, manual valve inner lever pin bent, manual valve inner lever damaged, spring rod damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Manual valve lever shaft retaining pin damaged
  • Inspect for damage. If damaged, repair as necessary.

Other Concerns: External Leaks 

OTHER CONCERNS - EXTERNAL LEAKS

Possible Component Reference/Action
252 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • Vehicle Speed Sensor (VSS) input, Turbine Shaft Speed (TSS) sensor and Transmission Range (TR) sensor and transmission wiring harness
  • Inspect for leakage. If areas around sensor show signs of leakage, install a new sensor O-ring. If area behind TR  sensor shows signs of leakage, install a new manual lever shaft seal.
352 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Case  -
  • Damaged
  • Inspect for damage. If damaged, repair as necessary.
Seal/Gaskets  -
  • Leakage at gaskets, seals
  • Check for fluid leaks in the torque converter area. Refer to LEAKAGE INSPECTION  for potential leak locations.
-
  • Remove all traces of lubricant on exposed surfaces of the transaxle. Check the vent for free breathing, it should move up and down freely at all times. Inspect the fluid level indicator seal, it should be clean and allow passage of air for venting. Operate the vehicle at normal temperatures and carry out Leak Check Test procedures. Repair as necessary.

Other Concerns: Poor Vehicle Performance 

OTHER CONCERNS - POOR VEHICLE PERFORMANCE

Possible Component Reference/Action
253 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Vehicle Speed Sensor (VSS) input, Turbine Shaft Speed (TSS) sensor, Transmission Fluid Temperature (TFT) sensor, Transmission Range (TR) sensor, Shift Solenoid A (SSA), Shift Solenoid B (SSB), Shift Solenoid C (SSC), Shift Solenoid D (SSD), Shift Solenoid E (SSE) and Pressure Control Solenoid A (PCA)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
353 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Input Shaft  -
  • Damaged
  • Inspect for damage. Repair as necessary.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
Torque Converter Assembly  -
  • Torque converter One-Way Clutch (OWC) slipping
-
  • If the OWC  fails the check, install a new or remanufactured torque converter.
  • Incorrect torque converter used in rebuild
  • Inspect for correct torque converter assembly. If not correct, install the correct torque converter for this application.

Other Concerns: Noise/Vibration - Forward or Reverse 

NOTE: NVH symptoms should be identified using the diagnostic tools that are available. For a list of these tools, an explanation of their uses and a glossary of common terms, Refer to NOISE, VIBRATION & HARSHNESS . Since it is possible any one of multiple systems may be the cause of a symptom, it may be necessary to use a process of elimination type of diagnostic approach to pinpoint the responsible system. If this is not the causal system for the symptom, refer back to NOISE, VIBRATION & HARSHNESS for the next likely system and continue diagnosis.
OTHER CONCERNS - NOISE/VIBRATION - FORWARD OR REVERSE

Possible Component Reference/Action
254 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • Vehicle wiring harnesses, Transmission Control Module (TCM), Shift Solenoid A (SSA), Shift Solenoid B (SSB), Shift Solenoid C (SSC), Shift Solenoid D (SSD), Shift Solenoid E (SSE), Shift Solenoid F (SSF), Pressure Control Solenoid A (PCA) and Pressure Control Solenoid B (PCB)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
354 - HYDRAULIC/MECHANICAL ROUTINE 
Pump Assembly  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. If damaged, repair as necessary.
Flex Plate or Adapter Plate  -
  • Damaged
  • Inspect for damage. Repair as necessary.
  • Loose flexplate nuts
  • Tighten the nuts to specification.
  • Adapter plate not aligned correctly
  • Remove the transaxle. Align the adapter plate.
One-Way Clutch (OWC)  -
  • Damaged or worn
  • Inspect for damage. Install new components as necessary.
Friction Elements  -
  • Damaged, burnt or worn
  • Inspect for damage. Install new components as necessary.
  • Excessive clutch pack clearance
  • Check the clutch pack clearance. Install new clutches as necessary.
Planetary Gear Set  -
  • Damaged or worn thrust bearings
  • Inspect for damage. Install new components as necessary.
  • Damaged or worn planetary or sun gear
  • Inspect for damage. Install new components as necessary.
Transmission Fluid  -
  • Incorrect level
  • Condition
Transmission Fluid Filter  -
  • Plugged, damaged
  • Inspect for damage. Install a new transmission fluid filter if necessary.
Torque Converter  -
  • Worn or damaged torque converter
Transaxle Support Insulator  -
  • Worn or damaged transaxle support insulator
  • Inspect the transaxle support insulator for damage. Install new as necessary.
Differential Ring and Pinion  -
  • Differential ring and pinion gears damaged
  • Inspect the differential ring and pinion gears for damage. Install new as necessary.
  • Differential ring and pinion gear bearings damaged
  • Inspect the differential ring and pinion gear bearings for damage. Install new as necessary.
Main Control Assembly  -
  • Incorrect line pressure
  • Worn or damaged solenoids or valves
  • Clean and inspect the main control assembly for damage. Install new as necessary.
Transaxle Filler Tube  -
  • Transaxle filler tube grounded out
  • Inspect the transaxle filler tube for damage. Repair or install new as required.

Other Concerns: Engine Will Not Crank 

OTHER CONCERNS - ENGINE WILL NOT CRANK

Possible Component Reference/Action
255 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses and Transmission Range (TR) sensor
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
355 - HYDRAULIC/MECHANICAL ROUTINE 
Selector Lever Cable/Transmission Range (TR) Sensor  -
  • Selector Lever Cable system or TR  sensor damaged, misaligned
-
Flex Plate or Adapter Plate  -
  • Damaged
  • Inspect for damage. Repair as necessary.

Other Concerns: No Park Range 

OTHER CONCERNS - NO PARK RANGE

Possible Component Reference/Action
256 - ELECTRICAL ROUTINE 
Powertrain Control System 
  • No electrical concerns. 
356 - HYDRAULIC/MECHANICAL ROUTINE 
Selector Lever Cable/Transmission Range (TR) Sensor  -
  • Selector Lever Cable system or TR  sensor damaged, misaligned
-
Case  -
  • Manual control lever assembly damage, manual valve inner lever pin bent, manual valve inner lever damaged, spring rod damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Manual valve lever shaft retaining pin damaged
  • Inspect for damage. If damaged, repair as necessary.
Park System  -
  • Park gear, abutment, abutment plate, parking pawl return spring, park or guide plate, parking actuating rod, parking pawl shaft, manual lever detent spring damaged or misassembled
  • Inspect for damage. If damaged, repair as necessary.
  • External selector lever linkages/brackets damaged
  • Inspect for damage. If damaged, repair as necessary.

Other Concerns: Overheating 

OTHER CONCERNS - OVERHEATING

Possible Component Reference/Action
257 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses, Transmission Fluid Temperature (TFT) sensor and Shift Solenoid B (SSB)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
357 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Pump Assembly  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. If damaged, repair as necessary.
Case  -
  • Case vent damaged
  • Inspect for damage. If damaged, repair as necessary.
Torque Converter Assembly  -
  • Torque converter internal failure preventing engagement, piston application
  • Remove transaxle. Inspect for damage. Carry out torque converter checks, Refer to TORQUE CONVERTER CONTAMINATION INSPECTION . If torque converter fails to pass the checks or is damaged, install a new or remanufactured torque converter.
Other  -
  • Restriction in the transaxle cooling system
  • Excessive trailer tow load
  • Poor engine driveability

Other Concerns: No Engine Braking in Manual 1 

OTHER CONCERNS - NO ENGINE BRAKING IN MANUAL 1

Possible Component Reference/Action
259 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses and Shift Solenoid D (SSD)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
359 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Incorrect Pressures  -
  • High/low pressures
Pump Assembly  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. If damaged, repair as necessary.
Low/Reverse Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. If damaged, repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. If damaged, repair as necessary.
  • Return spring damaged
  • Inspect for damage. If damaged, repair as necessary.

Other Concerns: Fluid Venting or Foaming 

OTHER CONCERNS - FLUID VENTING OR FOAMING

Possible Component Reference/Action
261 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • No electrical concerns.
-
361 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Pump Assembly  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. If damaged, repair as necessary.
Case  -
  • Cap not seated
  • Instal the vent cap past the second stop.
  • Case vent damaged
  • Inspect for damage. If damaged, repair as necessary.
Other  -
  • Transaxle overheating
  • Refer to Routine 257/357.
  • Water in transaxle
  • Inspect the transmission fluid level indicator handle and seal. Install a new indicator if damage is indicated.
  • Vent cap
  • Inspect for foreign material in cap, clean as necessary.

Other Concerns: Slips/Chatters in 1st Gear 

OTHER CONCERNS - SLIPS/CHATTERS IN 1ST GEAR

Possible Component Reference/Action
263 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses and Shift Solenoid C (SSC)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
363 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Incorrect Pressures  -
  • High/low pressures
Main Control  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Separator plate damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Contamination
  • Disassemble and clean.
  • Valves/springs damaged, misassembled, missing, stuck or bore damaged
  • If damaged or parts are missing, install a new main control assembly. If misassembled, reassemble correctly. DO NOT stone, file or sand valves. This will remove the anodized finish and may result in further main control or transaxle damage.
Pump Assembly  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. If damaged, repair as necessary.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. If damaged, repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. If damaged, repair as necessary.
  • Return springs damaged
  • Inspect for damage. If damaged, repair as necessary.
Low One-Way Clutch  -
  • Worn, damaged or assembled incorrectly
  • Inspect for damage. Repair as necessary.

Other Concerns: Slips/Chatters in 2nd Gear 

OTHER CONCERNS - SLIPS/CHATTERS IN 2ND GEAR

Possible Component Reference/Action
264 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses and Shift Solenoid D (SSD)
-
-
  • Clear the DTCs, road test and rerun OBD  test.
364 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Incorrect Pressures  -
  • High/low pressures
Fluid Pump Assembly  -
  • Bolts not tightened to specification
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. If damaged, repair as necessary.
Servo  -
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Band  -
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Not adjusted correctly
  • Adjust correctly.
  • Anchor bolt damaged or worn
  • Inspect for damage. If damaged, repair as necessary.
Overdrive (O/D) Planetary Assembly  -
  • Planetary damaged
  • Inspect for damage. If damaged, repair as necessary.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. If damaged, repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. If damaged, repair as necessary.
  • Return springs damaged
  • Inspect for damage. If damaged, repair as necessary.

Other Concerns: Slips/Chatters in 3rd Gear 

OTHER CONCERNS - SLIPS/CHATTERS IN 3RD GEAR

Possible Component Reference/Action
282 - ELECTRICAL ROUTINE 
Powertrain Control System 
  • No electrical concerns. 
382 - HYDRAULIC/MECHANICAL ROUTINE 
Transmission Fluid  -
  • Incorrect level
  • Condition
Incorrect Pressures  -
  • High/low pressures
Pump Assembly  -
  • Bolts not tightened to specification.
  • Tighten to specifications.
  • Gasket damaged
  • Inspect for damage. If damaged, repair as necessary.
  • Porosity, cross leaks, plugged hole
  • Inspect for damage. If damaged, repair as necessary.
Forward Clutch Assembly  -
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check balance dam
  • Inspect for damage. Repair as necessary.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.

Other Concerns: No Engine Braking in ALL Gears 

OTHER CONCERNS - NO ENGINE BRAKING IN ALL GEARS

Possible Component Reference/Action
283 - ELECTRICAL ROUTINE 
Powertrain Control System  -
  • PCM, vehicle wiring harnesses and Shift Solenoid D (SSD)
-
-
  • Repair as required. Clear the DTCs, road test and rerun OBD  test.
383 - HYDRAULIC/MECHANICAL ROUTINE 
No Hydraulic/Mechanical concerns  -
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.