Variator/Chain and Spur Gear Assembly: Assembly

2010 Ford Focus SES, 2D Coupe, StandardSECTION Assembly
WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool, install the spur gear onto the variator assembly.
    Fig 1: Identifying Special Tools (205-090, 307-547-5, 308-580)
    G04656818Courtesy of FORD MOTOR CO.
  2. If removed, press the gear onto the variator assembly and install the snap ring.
    Fig 2: Locating Snap Ring
    G04656819Courtesy of FORD MOTOR CO.
  3. Install the secondary variator assembly into the special tool.
    Fig 3: Locating Secondary Variator Assembly On Special Tool (307-547-1)
    G04656820Courtesy of FORD MOTOR CO.
  4. CAUTION: Do not overcompress the secondary variator. Do not exceed the torque specification listed. Damage to the tool or variator will occur.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.