Engine Front Cover: Installation

2010 Ford Focus SES, 2D Coupe, StandardSECTION Installation
  1. NOTE: Do not use metal scrapers, wire brushes, power abrasive disks or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.

    Clean and inspect the mounting surfaces of the engine and the front cover.

  2. NOTE: The engine front cover must be installed and the bolts tightened within 4 minutes of applying the silicone gasket and sealant.

    Apply a 2.5 mm (0.10 in) bead of silicone gasket and sealant to the cylinder head and oil pan joint areas. Apply a 2.5 mm (0.10 in) bead of silicone gasket and sealant to the front cover.

    Fig 1: Locating Bead Of Silicone Gasket And Sealant On Front Cover
    G06094885Courtesy of FORD MOTOR CO.
  3. Install the engine front cover. Tighten the bolts in the sequence shown, to the following specifications:
    • Tighten the 8-mm bolts to 10 Nm (89 lb-in).
    • Tighten the 13-mm bolts to 48 Nm (35 lb-ft).
    Fig 2: Identifying Tightening Sequence Of Engine Front Cover Bolts
    G06094886Courtesy of FORD MOTOR CO.
  4. Install the accessory drive idler pulley. For additional information, refer to ACCESSORY DRIVE .
  5. Lower the engine to the installed position.
  6. Install the engine mount. For additional information, refer to ENGINE MOUNTΒ .
  7. Install the power steering pump. For additional information, refer to POWER STEERING .
  8. Install the coolant expansion tank. For additional information, refer to ENGINE COOLING .
  9. Install the coolant pump pulley and the 3 bolts.
    • Do not tighten at this time.
  10. NOTE: Remove the through-bolt from the Camshaft Front Oil Seal Installer.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.