Front Disc Brake: Installation

2009 Ford Ranger 2D Pickup, 2.3 D, AutomaticSECTION Installation
WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

    CAUTION: Do not use an abrasive sanding disc since it will remove paint or other protective finishes from the wheel or metal from the mounting surfaces, adversely affecting corrosion protection and brake disc lateral runout.
  1. Remove corrosion from the wheel mounting surfaces, both disc mounting surfaces and hub mounting surfaces.
    • Use brake parts cleaner to clean the brake disc and hub surfaces.
    • Apply anti-seize lubricant to the hub mounting surfaces to prevent future corrosion.
  2. Install the brake disc.
  3. 4.0L SOHC and 4.6L (3V) equipped vehicles 

    NOTE: Clean any residual threadlock compound from the anchor plate threads before installing the bolts.
  4. Position the brake caliper, brake pads and anchor plate assembly.
    • Install 2 new brake caliper anchor plate bolts and tighten to 115 Nm (85 lb-ft).
  5. 5.4L equipped vehicles 

  6. Position the brake caliper assembly and install 2 new caliper bolts.
    • Tighten the bolts to 115 Nm (85 lb-ft).
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.