Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2009RANGER 2D PICKUP, 2.3 D, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 126 (ENGINE - 2.3L)ASSEMBLYENGINE
2009 Ford Ranger 2D Pickup, 2.3 D, Automatic
Section 126 (Engine - 2.3L): Assembly: Engine
2009 Ford Ranger 2D Pickup, 2.3 D, AutomaticSECTION Engine
WARNING: This page is about a different car, the 2008 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL SPECIFICATIONS
| Aligner, Clutch Disc 308-006 (T71P-7137-H) |
|
| Aligner, Crankshaft Sensor 303-1417 |
|
| Alignment Plate, Camshaft 303-465 (T94P-6256-CH) |
|
| Compressor, Piston Ring 303-D032 (D81L-6002-C) or equivalent |
|
| Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) |
|
| Engine Stand 014-0232 or equivalent |
|
| Heavy-Duty Floor Crane 014-00071 or equivalent |
|
| Holding Tool, Crankshaft Damper 303-1416 |
|
| Installer, Camshaft Front Oil Seal 303-096 (T74P-6150-A) |
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| Installer, Connecting Rod 303-462 (T94P-6136-AH) |
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| Installer, Crankshaft Rear Main Oil Seal 303-328 (T88P-6701-B1) |
|
| Locking Tool, Flywheel 303-103 (T74P-8375-A |
|
| Spreader Bar 303-D089 (D93P-6001-A3) or equivalent |
|
| Timing Peg, Crankshaft 303-507 |
BOLT SPECIFICATIONS
| 6 mm x 18 mm bolt |
Material
| Item | Specification |
|---|---|
| High Temperature 4x4 Front Axle and Wheel Bearing Grease E8TZ-19590-A |
ESA-M1C198-A |
| Motorcraft Metal Surface Prep ZC-31 |
- |
| Motorcraft Premium Gold Engine Coolant with Bittering Agent (US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) |
WSS-M97B51-A1 |
| Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent |
WSS-M2C930-A |
| Silicone Brake Caliper Grease and Dielectric Compound XG-3-A |
ESE-M1C171-A |
| Silicone Gasket and Sealant TA-30 or equivalent |
WSE-M4G323-A4 |
| Silicone Gasket Remover ZC-30 |
- |
| Item | Part Number | Description |
|---|---|---|
| 1 | 6010 | Cylinder block |
| 2 | 8575 | Water thermostat assembly |
| 3 | 6A785 | Crankcase vent oil separator |
| 4 | 6A666 | PCV valve |
| 5 | 9278 | Oil pressure sensor |
| 6 | 6881 | Oil filter adapter |
| 7 | 6375 | Flywheel |
| 8 | 6K301 | Crankshaft rear oil seal and retainer |
| 9 | 6731 | Oil filter |
| 10 | 6675 | Oil pan |
| 11 | 6687 | Oil pan baffle |
| 12 | 6622 | Oil pump screen and pickup tube |
| 13 | 6840 | Oil filter adapter gasket |
Exploded View Of Engine - Lower Engine Block (View 2)
| Item | Part Number | Description |
|---|---|---|
| 1 | 6161 | Piston oil control spacer (4 required) |
| 2 | 6150 | Piston compression upper ring (4 required) |
| 3 | 6152 | Piston compression lower ring (4 required) |
| 4 | 6159 | Piston oil control upper segment ring (4 required) |
| 5 | 6159 | Piston oil control lower segment ring (4 required) |
| 6 | 6140 | Piston pin retainer (8 required) |
| 7 | 6135 | Piston pin (4 required) |
| 8 | 6200 | Connecting rod (4 required) |
| 9 | 6211 | Connecting rod upper bearing (4 required) |
| 10 | 6110 | Piston (4 required) |
| 11 | 6211 | Connecting rod lower bearing (4 required) |
| 12 | 6210 | Connecting rod cap (4 required) |
| 13 | 6010 | Cylinder block |
| 14 | 6333 | Cylinder block crankshaft main bearing (5 required) |
| 15 | 6303 | Crankshaft |
| 16 | 6333 | Crankshaft main bearing beam bearing (5 required) |
| 17 | 6F098 | Main bearing beam |
| Item | Part Number | Description |
|---|---|---|
| 14 | 10300 | Generator |
| 15 | 19D629 | A/C compressor |
| 16 | 19E708 | Front end accessory drive (FEAD) mounting bracket |
| 17 | 8501 | Water pump |
| 18 | 8597 | Water bypass tube |
| 19 | 6010 | Cylinder block |
| 20 | 6600 | Oil pump |
| 21 | 6C271 | Oil pump chain tensioner |
| 22 | 6A895 | Oil pump chain |
| 23 | 6652 | Oil pump drive gear |
| 24 | 6K297 | Timing chain guide |
| 25 | 6268 | Timing chain |
| 26 | - | Timing chain tensioner arm |
| 27 | 3A674 | Power steering pump |
| 28 | 6K254 | Timing chain tensioner |
| 29 | 6306 | Crankshaft sprocket |
| 30 | 6378 | Diamond washers (2 required) |
| 31 | 6019 | Engine front cover |
| 32 | 6700 | Crankshaft front oil seal |
| 33 | 3A733 | Power steering pump pulley |
| 34 | 8509 | Water pump pulley |
| 35 | 8610 | Fan drive pulley |
| 36 | 6B209 | Drive belt tensioner |
| 37 | 6316 | Crankshaft damper |
| 38 | 8620 | Accessory drive belt (with A/C) |
| 39 | 6A340 | Crankshaft pulley bolt |
| 40 | 6C315 | Crankshaft position sensor |
| 41 | 6C348 | Drive belt pulley idler (without A/C) |
| 42 | 8620 | Accessory drive belt (without A/C) |
| Item | Part Number | Description |
|---|---|---|
| 43 | 12281 | Spark plug wire set |
| 44 | 12029 | Ignition coil |
| 45 | 6B288 | Camshaft position sensor |
| 46 | 6766 | Oil filler cap |
| 47 | 6582 | Valve cover |
| 48 | - | Valve cover gasket |
| 48 | - | Camshaft bearing cap |
| 50 | 6250 | Camshaft (intake) |
| 51 | 6250 | Camshaft (exhaust) |
| 52 | 6500 | Valve tappet (16 required) |
| 53 | 6518 | Valve spring retainer key (16 required) |
| 54 | 6514 | Valve spring retainer (16 required) |
| 55 | 6513 | Valve spring (16 required) |
| 56 | 6571 | Valve stem seal (16 required) |
| 57 | - | Cylinder head temperature (CHT) sensor |
| 58 | 12405 | Spark plug (4 required) |
| 59 | 18801 | Radio noise suppressor |
| 60 | 6065 | Cylinder head bolt (10 required) |
| 61 | 6049 | Cylinder head |
| 62 | 6505 | Exhaust valve (8 required) |
| 63 | 6507 | Intake valve (8 required) |
| 64 | 6051 | Head gasket |
| 65 | 6010 | Cylinder block |
| 66 | 6256 | Camshaft sprocket (2 required) |
| 67 | 9448 | Exhaust manifold gasket |
| 68 | 17K004 | Engine lifting eye |
| 69 | 6754 | Oil level indicator tube assembly |
| 70 | 9430 | Exhaust manifold |
| Item | Part Number | Description |
|---|---|---|
| 71 | - | High pressure fuel line (supply) |
| 72 | 9D280 | Fuel rail |
| 73 | 9F593 | Fuel injector (4 required) |
| 74 | - | Water outlet adapter assembly (front) |
| 75 | - | Water outlet adapter assembly (rear) |
| 76 | 8255 | Water outlet connector gasket |
| 77 | 8A852 | Water bypass hose and clamp assembly |
| 78 | 6758 | Crankcase ventilation tube |
| 79 | 9E470 | EGR valve-to-exhaust manifold tube |
| 80 | 9424 | Intake manifold |
| 81 | 9F479 | Manifold absolute pressure (MAP) sensor |
| 82 | 9E926 | Throttle body assembly |
| 83 | 9G297 | Evaporative emission hose |
| 84 | 9F715 | Idle air control valve assembly |
| 85 | 9D475 | EGR valve |
| 86 | 9D476 | EGR valve mounting gasket |
| 87 | 17K004 | Engine lifting eye |
| 88 | 6049 | Cylinder head |
| 89 | 6051 | Cylinder head gasket |
| 90 | 6010 | Cylinder block |
| 91 | 12A699 | Knock sensor |
NOTE:
During engine repair procedures, cleanliness is extremely important. Foreign material, including any material created while cleaning gasket surfaces may enter the cylinders, oil passages, coolant passages or the oil pan, and cause engine failure.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.