Principles of Operation

2009 Ford Ranger 2D Pickup, 2.3 D, AutomaticSECTION Principles of Operation
WARNING: This page is about a different car, the 2008 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The smart junction box (SJB) is also known as the generic electronic module (GEM).

Vehicle communication utilizes both International Standards Organization (ISO) 9141 and controller area network (CAN) communications. ISO 9141 is used for diagnostic use only, and CAN is a method for transferring data among distributed electronic modules via a serial data bus.

The vehicle is equipped with 2 communication networks:

  • ISO 9141
  • High speed (HS) CAN

ISO 9141 Communications Network 

The ISO 9141 communications network is a single wire network. The ISO 9141 communications network does not permit intermodule communication. When the scan tool communicates to modules on the ISO 9141 communication network, the scan tool must request all information; the modules cannot initiate communications.

The following fault chart describes the specific ISO 9141 network failures and their resulting symptom:

ISO 9141 NETWORK COMMUNICATION FAULT CHART

Failure Description Symptom
ISO circuit open No communication
ISO circuit short to voltage No communication
ISO circuit short to ground No communication
Module loss of voltage or ground No communication
Module internal failure No communication

HS-CAN 

The HS-CAN network uses an unshielded twisted pair cable of data (+) and data (-) circuits. The data (+) and the data (-) circuits are each regulated to approximately 2.5 volts during neutral or rested network traffic. As bus messages are sent on the data (+) circuit, voltage is increased by approximately 1.0 volt. Inversely, the data (-) circuit is reduced by approximately 1.0 volt when a bus message is sent. Multiple bus messages can be sent over the network CAN circuits allowing multiple modules to communicate with each other.

The HS-CAN is a high speed communication network used for the instrument cluster (IC), PCM, the 4X4 control module, the restraints control module (RCM), the OCSM communications and the smart junction box (SJB), and designed for real time information transfer and control. The HS-CAN network will not communicate while certain faults are present, but will operate with diminished performance with other faults present. The HS-CAN bus may remain operational when 1 of the 2 termination resistors are not present.

In the event that one of the 2 network circuits (HS-CAN + or HS-CAN -) becomes open to a module on the network, unreliable network communication to all modules on the network may result. The module to which the network circuit is open may repeatedly send network messages indicating there has been partial data received. This type of message is referred to as a negative-acknowledge (NACK) message.

Repeated NACK messages may "load" the network with too much activity causing intermittent no communication to other network modules and/or the scan tool.

The following fault chart describes the specific HS-CAN network failures and their resulting symptom:

HS-CAN NETWORK COMMUNICATION FAULT CHART

Failure Description Symptom
HS-CAN (+) shorted to HS-CAN (-) No communication
HS-CAN (+) short to voltage No communication
HS-CAN (-) short to voltage No communication
HS-CAN (+) short to ground No communication
HS-CAN (-) short to ground Unreliable communication possible to all modules on the network
HS-CAN (+) open Unreliable communication possible to all modules on the network
HS-CAN (-) open Unreliable communication possible to all modules on the network
Module loss of voltage or ground No communication
Module internal failure No communication

The following chart describes the specific CAN messages broadcast by each module, and the module(s) that receive the message:

CAN NETWORK MODULE COMMUNICATION MESSAGE CHART

Broadcast Message Originating Module Network Type Receiving Module(s)
Airbag indicator request Restraints control module (RCM) HS-CAN
  • Instrument cluster (IC)
Barometric pressure PCM HS-CAN
  • Smart junction box (SJB)
Brake switch status PCM HS-CAN
  • 4X4 control module
Clutch pedal position PCM HS-CAN
  • 4X4 control module
Door ajar status SJB HS-CAN
  • IC
Engine coolant temperature PCM HS-CAN
  • IC
Engine fail-safe cooling mode status PCM HS-CAN
  • IC
Engine malfunction indicator lamp (MIL) request PCM HS-CAN
  • IC
Engine RPM PCM HS-CAN
  • IC
Fog lamp relay status SJB HS-CAN
  • IC
Fuel cap off indicator request PCM HS-CAN
  • IC
Fuel level input status (instant) IC HS-CAN
  • PCM
Ignition switch position SJB HS-CAN
  • IC
  • 4X4 control module
Occupant classification system (OCS) data Occupant classification system module (OCSM) HS-CAN
  • RCM
Occupant classification system serial number and calibration OCSM HS-CAN
  • RCM
Odometer count PCM HS-CAN
  • IC
Parking brake status IC HS-CAN
  • SJB
Passive anti-theft system (PATS) OK to start IC HS-CAN
  • PCM
PATS security data IC HS-CAN
  • PCM
PATS security data PCM HS-CAN
  • IC
PATS theft condition PCM HS-CAN
  • IC
RCM serial number RCM HS-CAN
  • OCSM
Safety belt indicator status IC HS-CAN
  • RCM
Safety Belt-Minder® chime/flash request RCM HS-CAN
  • IC
Safety belt (passenger) status RCM HS-CAN
  • OCSM
Safety Belt-Minder® programming mode active/inactive RCM HS-CAN
  • IC
Speed control indicator request SJB HS-CAN
  • IC
Throttle position PCM HS-CAN
  • RCM
Tire pressure monitoring system (TPMS) sensor status (LF, RF, RR, LR, spare) SJB HS-CAN
  • IC
TPMS system status SJB HS-CAN
  • IC
Transmission overdrive indicator status PCM HS-CAN
  • IC
Transmission selector (PRNDL) range PCM HS-CAN
  • IC
  • 4X4 control module
Transmission type PCM HS-CAN
  • IC
  • 4X4 control module
Vehicle speed PCM HS-CAN
  • IC
  • RCM
  • SJB
  • 4X4 control module
VIN information PCM HS-CAN
  • OCSM
  • RCM
4X4 coupling mode and status 4X4 control module HS-CAN
  • IC
  • PCM
4X4 high indicator request 4X4 control module HS-CAN
  • IC
4X4 low indicator request 4X4 control module HS-CAN
  • IC
4X4 system type 4X4 control module HS-CAN
  • IC
  • PCM
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