Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2009RANGER 2D PICKUP, 2.3 D, AUTOMATICREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE MECHANICALAUXILIARY EMISSION CONTROL SYSTEMSEMISSION CONTROL SYSTEMREMOVAL AND INSTALLATIONEXHAUST GAS RECIRCULATION (EGR) VALVE - 2.3LREMOVAL AND INSTALLATION
2009 Ford Ranger 2D Pickup, 2.3 D, Automatic
Removal and Installation
2009 Ford Ranger 2D Pickup, 2.3 D, AutomaticSECTION Removal and Installation
Transmission Crossmember
ITEM DESCRIPTION CHART
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A163 | Electrical connector retainer (part of 14405) |
| 2 | 13A506 | Wiring harness retainer (part of 14405) |
| 3 | N802594 | Transmission crossmember bolt (6 required) |
| 4 | N621945 | Transmission mount nut (2 required) |
| 5 | 1132 | Transmission crossmember |
EGR Valve
ITEM DESCRIPTION CHART
| Item | Part Number | Description |
|---|---|---|
| 1 | 8A582 | Coolant bypass hose |
| 2 | 9Y439 | EGR valve coolant hose |
| 3 | 14A464 | EGR valve electrical connector (part of 12B637) |
| 4 | W500225 | EGR valve bolts (2 required) |
| 5 | 9D475 | EGR valve |
| 6 | 9D476 | EGR valve gasket |
All vehicles
- Drain the cooling system. For additional information, refer to ENGINE COOLING .
- Disconnect the EGR valve electrical connector.
Vehicles equipped with a manual transmission
- Remove the shifter. For additional information, refer to
MANUAL TRANSAXLE/TRANSMISSION
.
All vehicles
- Remove the rear driveshaft. For additional information, refer to DRIVESHAFT .
- Remove the exhaust downpipe. For additional information, refer to EXHAUST SYSTEM .
NOTE:
Manual transmission shown in illustration, automatic transmission similar.
RENDER: 1.0x
NO RELATED
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Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.