Forward Drive System

2009 Ford RV Cutaway 6.8 SSECTION Forward Drive System

The forward drive system consists of the following:

  • Direct clutch assembly
  • Forward clutch assembly
  • Forward ring gear
  • Forward planetary assembly
  • Forward/reverse input shell assembly

The direct clutch grobbed cylinder contains the following:

  • A bonded lip seal piston
  • A direct clutch return spring
  • A direct clutch bonded lip seal balance piston

These components are held in place by a snap ring to the direct clutch cylinder.

The direct clutch separator plates and pressure plate are splined to the direct clutch cylinder and held by a snap ring. The direct clutch friction internally splined plates mate with the grobbed splines on the forward clutch cylinder. The forward clutch has a bonded lip seal piston, a beveled design return spring and a bonded lip seal balance piston which are held to the cylinder with a snap ring.

The forward clutch cushion wave spring is splined to the cylinder, as are the separator plates and pressure plate and are held together with a selective snap ring. The forward clutch friction plate is splined to the forward ring gear.

Positioned on the center support hub is a thrust bearing to locate the forward clutch cylinder. There is a thrust bearing positioned between the direct clutch cylinder and the forward clutch cylinder. There is also a thrust bearing positioned between the forward clutch cylinder and the forward ring gear and between the forward planet and the forward clutch cylinder. There is a thrust washer separating the forward carrier from the forward ring gear hub. The 6 gear forward planet has a black, phenolic lube dam which snaps onto the rear of the carrier body. Into the center of the input shell is the forward/reverse sun gear positioned by a spacer and held in place by a retaining ring.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.