Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2009RV CUTAWAY 6.8 SREPAIR AND DIAGNOSIS (SINGLE PAGE)GENERAL INFORMATIONSPECIFICATIONS INDEXCOMMON SPECS & PROCEDURESSPECIFICATIONS INDEX
2009 Ford RV Cutaway 6.8 S
Specifications Index
2009 Ford RV Cutaway 6.8 SSECTION Specifications Index
E-SERIES SPECIFICATIONS INDEX
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | GENERAL SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Battery | GENERAL SPECIFICATIONS | ||
| Brakes | |||
| Bleeding Sequence | BRAKE SYSTEM BLEEDING | ||
| Front Disc Brakes w/Torque | SPECIFICATIONS | ||
| Rear Disc Brakes w/Torque | SPECIFICATIONS | ||
| Charging | |||
| Generator w/Torque | SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | BELT TENSIONER -- MECHANICAL | ||
| Belt Routing | ACCESSORY DRIVE BELT ROUTING | ||
| Engine Cooling | |||
| General Service Specifications | GENERAL SPECIFICATIONS | ||
| Radiator Cap Pressure | Use individual readings listed on the pressure relief cap. | ||
| Thermostat R & I | |||
| Gasoline | THERMOSTAT -- 4.6L, 5.4L AND 6.8L | ||
| Diesel | THERMOSTAT -- 6.0L DIESEL | ||
| Water Pump R & I | |||
| Gasoline | COOLANT PUMP -- 4.6L, 5.4L AND 6.8L | ||
| Diesel | COOLANT PUMP -- 6.0L DIESEL | ||
| Engine Mechanical | |||
| 4.6L & 5.4L | |||
| Compression | COMPRESSION TEST -- COMPRESSION GAUGE CHECK | ||
| Oil Pressure (Hot @ 2000 RPM, engine at normal operating temperature) | 40-75 psi (275-517 kPa) | ||
| Overhaul - 4.6L | GENERAL SPECIFICATIONS - 4.6L | ||
| Overhaul - 5.4L | GENERAL SPECIFICATIONS - 5.4L | ||
| Torque | TORQUE SPECIFICATIONS | ||
| 6.8L | |||
| Compression | COMPRESSION TEST -- COMPRESSION GAUGE CHECK | ||
| Oil Pressure (Hot @ 2,000 RPM - 93°C (200°F)) | 40-75 psi (276-517 kPa) | ||
| Overhaul | GENERAL SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| 6.0L Diesel | |||
| Compression | COMPRESSION TEST -- COMPRESSION GAUGE CHECK | ||
| Oil Pressure | 12 psi (83 kPa) @ 700 RPM, 24 psi (166 kPa) @ 1200 RPM, and 45 psi (310 kPa) @ 1800 RPM with engine running at operating temperature | ||
| Overhaul | GENERAL SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate Torque | |||
| 4.6L & 5.4L | |||
| Automatic/Manual | INSTALLATION | ||
| 6.8L | |||
| Automatic/Manual | INSTALLATION | ||
| 6.0L Diesel | See Step 11 in INSTALLATION | ||
| Fuel System | |||
| Fuel Filter Location | |||
| Gasoline | Lifetime filter part of Fuel Pump Module. | ||
| Diesel | Main filter is part of the Fuel Conditioning Module. Secondary fuel filter located under the Charge Air Cooler tube. |
||
| Fuel Filter R & I | |||
| Gasoline | FUEL PUMP -- 4.6L, 5.4L AND 6.8L | ||
| Diesel | Primary: FUEL CONDITIONING MODULE -- 6.0L DIESEL Secondary: FUEL FILTER -- 6.0L DIESEL, SECONDARY |
||
| Pressure Release Procedure | |||
| Gasoline | FUEL SYSTEM PRESSURE RELEASE -- 4.6L, 5.4L AND 6.8L | ||
| Diesel | FUEL SYSTEM PRESSURE RELEASE -- 6.0L DIESEL | ||
| Pressure Specification | FUEL PRESSURE SPECIFICATIONS | ||
| Fuel Pressure Test Procedure | |||
| Gasoline | FUEL SYSTEM PRESSURE TEST -- 4.6L, 5.4L AND 6.8L | ||
| Diesel | FUEL SYSTEM PRESSURE TEST -- 6.0L DIESEL | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Routing | Coil on plug | ||
| Spark Plugs | |||
| Type | |||
| 4.6L | AGSF-22FM1 | ||
| 5.4L | AGSF-22FC | ||
| 6.8L | AGSF-22N | ||
| Gap | |||
| 4.6L | 0.043-0.047 in (1.10-1.20 mm) | ||
| 5.4L | 0.050-0.057 in (1.29-1.45 mm) | ||
| 6.8L | 0.052-0.056 in (1.32-1.42 mm) | ||
| Torque | 13 Ft. Lbs. (18 N.m) | ||
| Starting | |||
| Gasoline | |||
| Starter w/Torque | SPECIFICATIONS | ||
| Diesel | |||
| Starter w/Torque | SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | ALIGNMENT SPECIFICATIONS | ||
| Torque | TORQUE SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | |||
| Single Rear Wheel (SRW) vehicles | INSTALLATION | ||
| Dual Rear Wheel (DRW) vehicles | INSTALLATION | ||
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.