Disassembly And Assembly Of Subassemblies: Differential: Notes

2009 Ford Fusion SEL, 3.0 1, FWDSECTION Notes
WARNING: This page is about a different car, the 2006 Mercury Milan and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL(S)

G04682214Courtesy of FORD MOTOR CO.
Bearing Puller
205-D064 (D84L-1123-A) or equivalent
G04682215Courtesy of FORD MOTOR CO.
Differential Bearing Cup Replacer
308-162 (T88C-77000-EH)
G04682216Courtesy of FORD MOTOR CO.
Push Puller Set
205-DS023 (D80L-927-A) or equivalent
G04682217Courtesy of FORD MOTOR CO.
Step Plate Adapter Set
205-DS011 (D80L-630-A) or equivalent
Fig 1: Identifying Differential Components
G04682218Courtesy of FORD MOTOR CO.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.