In-Vehicle Repair: Flywheel: Installation

2009 Ford Fusion SEL, 3.0 1, FWDSECTION Installation
WARNING: This page is about a different car, the 2006 Mercury Milan and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Special bolts are used for installation. Do not use standard bolts.
  1. Install the flywheel and tighten the bolts in the sequence shown in 3 stages.
    • Stage 1: Tighten to 50 Nm (37 lb-ft).
    • Stage 2: Tighten to 80 Nm (59 lb-ft).
    • Stage 3: Tighten to 112 Nm (83 lb-ft).
      Fig 1: Identifying Flexplate Bolts Tightening Sequence
      G03897718Courtesy of FORD MOTOR CO.
  2. Install the clutch and manual transaxle. For additional information, refer to CLUTCH .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.