Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2009FUSION SEL, 3.0 1, FWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1768 (ENGINE MECHANICAL - 3.5L)INSTALLATIONENGINE FRONT COVER
2009 Ford Fusion SEL, 3.0 1, FWD
Engine Front Cover
2009 Ford Fusion SEL, 3.0 1, FWDSECTION Engine Front Cover
WARNING: This page is about a different car, the 2011 Lincoln MKZ and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL(S)
| Alignment Pins 307-399 |
|
| Handle 205-153 (T80T-4000-W) |
|
| Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) |
|
| Installer, Front Cover Oil Seal 303-335 |
|
| Installer, Front Crankshaft Seal 303-1251 |
|
| Installer, VCT Spark Plug Tube Seal 303-1247/2 |
|
| Powertrain Lift 300-OTC1585AE |
|
| Strap Wrench 303-D055 (D85L-6000-A) or equivalent |
|
| Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware, or equivalent scan tool |
MATERIAL
| Item | Specification |
|---|---|
| Motorcraft® High Performance Engine RTV Silicone TA-357 |
WSE-M4G323-A6 |
| Motorcraft® Metal Surface Prep ZC-31-A |
- |
| Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada) XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada) | WSS-M2C945-A |
| Motorcraft® Silicone Gasket Remover ZC-30 |
- |
| Threadlock and Sealer TA-25 |
WSK-M2G351-A5 |
WARNING:
Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.