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HOMESERVICE MANUALSFORD2009FUSION SEL, 3.0 1, FWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1397 (HVAC CLIMATE CONTROL SYSTEM)REMOVAL AND INSTALLATIONCLIMATE CONTROL ASSEMBLYREMOVAL AND INSTALLATION
2009 Ford Fusion SEL, 3.0 1, FWD

Removal And Installation

2009 Ford Fusion SEL, 3.0 1, FWDSECTION Removal And Installation
WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
  1. Depower the supplemental restraint system (SRS). For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering in the General Procedures portion of SUPPLEMENTAL RESTRAINT SYSTEM article.
  2. Detach the finish panel.
    3. Fig 1: Finish Panel
    GF0014383Courtesy of FORD MOTOR CO.
  3. Disconnect the electrical connector.
    4. Fig 2: Finish Panel Electrical Connector
    GF0014384Courtesy of FORD MOTOR CO.
  4. Reposition the climate control assembly.
    1. Remove the 4 climate control assembly screws.
    2. Position the climate control assembly rearward.
    5. Fig 3: Climate Control Assembly Screws
    GF0014385Courtesy of FORD MOTOR CO.
  5. Remove the climate control assembly.
    1. Disconnect the electrical connectors.
    2. Disconnect the vacuum connector and remove the climate control assembly.
    6. Fig 4: Climate Control Assembly Connectors
    GF0014386Courtesy of FORD MOTOR CO.
  6. To install, reverse the removal procedure.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.