Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSFORD2009FUSION SEL, 3.0 1, FWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1333 (EMISSION CONTROL SYSTEM)REMOVAL AND INSTALLATIONEXHAUST GAS RECIRCULATION (EGR) SYSTEM COMPONENTS - EXPLODED VIEW
2009 Ford Fusion SEL, 3.0 1, FWD
Exhaust Gas Recirculation (EGR) System Components - Exploded View
2009 Ford Fusion SEL, 3.0 1, FWDSECTION Exhaust Gas Recirculation (EGR) System Components - Exploded View
WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Exhaust Gas Recirculation (EGR) System Components With Torque Specifications - 4.0L SOHC Engine
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A464 | EGR system module electrical connector |
| 2 | 9E498 | Engine vacuum harness-to-EGR system module connector |
| 3 | - | EGR system module tube-to-EGR system module fitting (part of 9E469) |
| 4 | - | EGR system module tube-to-exhaust manifold fitting (part of 9E469) |
| 5 | 9E469 | EGR system module tube |
| 6 | W500224 | EGR system module bolts (2 required) |
| 7 | 9Y456 | EGR system module |
| 8 | 9D476 | EGR system module gasket |
Fig 2: Exploded View Of Exhaust Gas Recirculation (EGR) System Components With Torque Specifications - 5.4L 4V Engine
| Item | Part Number | Description |
|---|---|---|
| 1 | 14A464 | EGR system module electrical connector |
| 2 | 9E498 | Engine vacuum harness-to-EGR system module connector |
| 3 | - | EGR system module tube-to-EGR system module fitting (part of 9D477) |
| 4 | - | EGR system module tube-to-exhaust manifold fitting (part of 9D477) |
| 5 | 9D477 | EGR system module tube |
| 6 | W500224 | EGR system module bolts (2 required) |
| 7 | 9Y456 | EGR system module |
| 8 | 9D476 | EGR system module gasket |
- For additional information, refer to the procedures.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.