Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSFORD2009FUSION SEL, 3.0 1, FWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1332 (AUTOMATIC TRANSMISSION)IN-VEHICLE SERVICINGEXTENSION HOUSING SEALINSTALLATION

2009 Ford Fusion SEL, 3.0 1, FWD

Extension Housing Seal: Installation

2009 Ford Fusion SEL, 3.0 1, FWDSECTION Installation

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Make sure the extension housing seal is correctly installed onto the special tool and the garter spring is in the correct position.

Using the special tool, install the new extension housing seal.

Fig 1: Identifying Special Tool (205-115)

Courtesy of FORD MOTOR CO.

Using the special tools, install the output flange.

Fig 2: Installing Output Shaft Flange Using Special Tools (307-404) & (205-479)

Courtesy of FORD MOTOR CO.

Install a new nut.
- Tighten to 130 Nm (96 lb-ft).

Fig 3: Removing Driveshaft Nut

Courtesy of FORD MOTOR CO.

Install the 4 transmission crossmember-to-floor pan screws only.
- Tighten to 63 Nm (46 lb-ft).

Fig 4: Locating Transmission Crossmember-To-Floor Pan Screws

Courtesy of FORD MOTOR CO.

Install the driveshaft. For additional information, refer to DRIVESHAFT .
Check the transmission fluid level. For additional information, refer to Transmission Fluid Level Check .

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.