Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSFORD2009FUSION SEL, 3.0 1, FWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1332 (AUTOMATIC TRANSMISSION)DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIESFORWARD CLUTCHASSEMBLY

2009 Ford Fusion SEL, 3.0 1, FWD

Forward Clutch: Assembly

2009 Ford Fusion SEL, 3.0 1, FWDSECTION Assembly

WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.

Inspect the clutch components for damage or wear. Install new components as necessary.
- Check the fluid passages for obstructions. All fluid passages must be clean and free of obstructions.
- Inspect the clutch plates for damage.
- Inspect the clutch springs.
- Inspect the needle bearing and seal rings for damage.
- Check clutch hub thrust surfaces for damage.
- Check clutch plates for flatness and fit on the clutch hub serrations.

NOTE: If the seals on the forward clutch piston show any signs of damage, a new forward clutch piston will need to be installed.

Inspect the forward clutch piston and seals.

Fig 1: Inspecting Forward Clutch Piston And Seals

Courtesy of FORD MOTOR CO.

Inspect the forward clutch drum assembly.
1. Inspect the forward clutch cylinder surfaces for scores or burrs.
2. Inspect the forward clutch piston for scores or burrs.
3. Verify the check ball is free to move in the piston.

Fig 2: Inspecting Forward Clutch Piston For Scores Or Burrs

Courtesy of FORD MOTOR CO.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.