Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2009FUSION SEL, 3.0 1, FWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1332 (AUTOMATIC TRANSMISSION)DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIESDIRECT CLUTCH DRUM ASSEMBLYNOTES
2009 Ford Fusion SEL, 3.0 1, FWD
Direct Clutch Drum Assembly: Notes
2009 Ford Fusion SEL, 3.0 1, FWDSECTION Notes
WARNING: This page is about a different car, the 2009 Ford Mustang. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Compressor, Clutch Spring | 307-015 (T65L-77515-A) | |
| Protector, Piston Seal | 307-049 (T74P-77404-A) |
Material
| Item | Specification |
|---|---|
| MERCON® V Automatic Transmission Fluid XT-5-QM (or XT-5-QMC) (US); CXT-5-LM12 (Canada) |
MERCON® V |
| Item | Part Number | Description |
|---|---|---|
| 1 | 7D044 | Intermediate brake drum assembly |
| 2 | 7A548 | Direct piston outer seal ring |
| 3 | 7D404 | Direct piston inner seal ring |
| 4 | 7A262 | Direct clutch piston |
| 5 | 7A480 | Direct piston spring (20 required) |
| 6 | 7A527 | Direct clutch piston spring retainer |
| 7 | E860125-S | Retaining ring |
| 8 | 7B442 | Direct clutch external spline plates |
| 9 | 7B164 | Direct clutch internal spline plates |
| 10 | 7B066 | Direct clutch pressure plate |
| 11 | E860126S/129S | Retaining ring (select fit) |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.