Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSFORD2009FUSION SEL, 3.0 1, FWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1034 (ENGINE)INSTALLATIONENGINE FRONT COVER
2009 Ford Fusion SEL, 3.0 1, FWD
Engine Front Cover
2009 Ford Fusion SEL, 3.0 1, FWDSECTION Engine Front Cover
WARNING: This page is about a different car, the 2008 Lincoln MKZ. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Alignment Pins | 307-399 | |
| Handle | 205-153 (T80T-4000-W) | |
| Installer, Crankshaft Front Seal | 303-1251 | |
| Installer, Crankshaft Vibration Damper | 303-102 (T74P-6316-B) | |
| Installer, Front Cover Oil Seal | 303-335 | |
| Installer, Seal | 303-1247/2 | |
| Powertrain Lift | 014-00765 | |
| 303-D055 (D85L-6000-A) | Strap Wrench | |
| Universal Adapter Brackets | 014-0001 |
Material
| Item | Specification |
|---|---|
| Motorcraft High Performance Engine RTV Silicone TA-357 |
WSE-M4G323-A6 |
| Motorcraft Metal Surface Prep ZC-31-A |
- |
| Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent |
WSS-M2C930-A |
| Silicone Gasket Remover ZC-30 |
- |
All vehicles
CAUTION:
During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, may cause engine failure.
- Install the special tools.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.