Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2009FUSION SEL, 3.0 1, FWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1033 (ENGINE - 2.3L)REMOVALENGINE - MANUAL TRANSAXLE
2009 Ford Fusion SEL, 3.0 1, FWD
Engine - Manual Transaxle
2009 Ford Fusion SEL, 3.0 1, FWDSECTION Engine - Manual Transaxle
WARNING: This page is about a different car, the 2008 Mercury Milan and 2008 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Adapter for 204-592 | 204-592/1 | |
| Heavy Duty Floor Crane | 014-00071 or equivalent | |
| Powertrain Lift | 014-00765 | |
| Remover, Halfshaft | 205-243 (Part of 205-241) | |
| Remover, Halfshaft | 205-832 | |
| Remover, Tie-Rod End | 211-105 | |
| Separator, Ball Joint | 204-592 | |
| Slide Hammer | 100-001 | |
| Spreader Bar | 303-D089 (D93P-6001-A3) or equivalent | |
| Universal Adapter Brackets | 014-0001 |
WARNING:
Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
- Release the fuel system pressure. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION article.
- Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES article.
- Recover the A/C system. For additional information, refer to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS article.
- Use a steering wheel holding device (such as Hunter® 28-75-1 or equivalent).
- Using a suitable holding device, hold the steering wheel in the straight-ahead position.
- Remove the 2 nuts and the steering joint cover.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.