Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2009FUSION SEL, 3.0 1, FWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1033 (ENGINE - 2.3L)IN-VEHICLE SERVICINGENGINE FRONT COVERNOTES
2009 Ford Fusion SEL, 3.0 1, FWD
Engine Front Cover: Notes
2009 Ford Fusion SEL, 3.0 1, FWDSECTION Notes
WARNING: This page is about a different car, the 2008 Mercury Milan and 2008 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Installer, Camshaft Front Oil Seal | 303-096 (T74P-6150-A) | |
| Remover, Oil Seal | 303-409 (T92C-6700-CH) |
Material
| Item | Specification |
|---|---|
| Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent |
WSS-M2C930-A |
| Silicone Gasket and Sealant TA-30 |
WSE-M4G323-A4 |
| Item | Part Number | Description |
|---|---|---|
| 1 | - | Power Steering Pressure (PSP) switch electrical connector (part of 12B637) |
| 2 | W500111 | Power steering pump bolt (3 required) |
| 3 | 3D639 | Power steering pump |
| 4 | 6700 | Crankshaft front seal |
| 5 | W500221 | Coolant pump pulley bolt (3 required) |
| 6 | 8509 | Coolant pump pulley |
| 7 | 14A464 | Crankshaft Position (CKP) sensor electrical connector (part of 12B637) |
| 8 | W701219 | CKP sensor bolt (2 required) |
| 9 | 6C315 | CKP sensor |
| 10 | W500328 | Engine front cover bolt (3 required) |
| 11 | W500320 | Engine front cover bolt |
| 12 | W500300 | Engine front cover bolt |
| 13 | W500215 | Engine front cover bolt (17 required) |
| 14 | 6019 | Engine front cover |
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.