Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2009FUSION SEL, 3.0 1, FWDREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE MECHANICALMECHANICALENGINE MECHANICAL - 3.0L (4V)DISASSEMBLYENGINE
2009 Ford Fusion SEL, 3.0 1, FWD
Engine Mechanical - 3.0L (4V): Disassembly: Engine
2009 Ford Fusion SEL, 3.0 1, FWDSECTION Engine
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| 3-Jaw Puller | 303-D121 | |
| Rod Installer, Connecting | 303-462 (T94P-6136-AH) | |
| Plate, Water Pump Pulley | 303-456 (T94P-6312-AH1), part of 303-S455 | |
| Protector, Water Pump Shaft | 303-457 (T94P-6312-AH2), part of 303-S455 | |
| Remover, Crankshaft Rear Oil Seal | 303-519 (T95P-6701-EH) | |
| Remover, Crankshaft Vibration Damper | 303-009 (T58P-6316-D) | |
| Remover, Oil Seal | 303-409 (T92C-6700CH) | |
| Remover, Stretchy Belt | 303-1419 | |
| Slide Hammer | 307-005 (T59L-100-B) | |
| Strap Wrench | 303-D055 (D85L-6000-A) |
Material
| Item | Specification |
|---|---|
| Motorcraft Metal Surface Prep ZC-31-A |
- |
| Silicone Gasket Remover ZC-30 |
- |
NOTE:
During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.