Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2007FUSION SEL, 2.3 Z, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 10 (TRANSFER CASE - POWER TRANSFER UNIT (PTU))REMOVALPOWER TRANSFER UNIT (PTU)
2007 Ford Fusion SEL, 2.3 Z, Standard
Power Transfer Unit (PTU)
2007 Ford Fusion SEL, 2.3 Z, StandardSECTION Power Transfer Unit (PTU)
WARNING: This page is about a different variant/trim than selected.
| Item | Part Number | Description |
|---|---|---|
| 1 | W500724 | Power transfer unit (PTU)-to-support bracket bolts (2 required) |
| 2 | W500724 | PTU support bracket-to-engine block bolts (3 required) |
| 3 | 7A444 | PTU support bracket |
| 4 | W500741 | PTU-to-transaxle bolts (3 required) |
| 5 | 7251 | PTU |
| 6 | 7B652 | Compression seal |
- With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
- Remove the driveshaft. For additional information, refer to DRIVESHAFT .
- Remove the RH catalytic converter. For additional information, refer to EXHAUST SYSTEM .
- Remove the 2 power transfer unit (PTU)-to-support bracket bolts, then remove the 3 PTU support bracket bolts and the PTU support bracket.
- Remove the 5 PTU-to-transaxle bolts.
- Separate the PTU from the transaxle. Remove the PTU from the vehicle.
- Using a suitable tool, remove the compression seal and discard.
NOTE:
A new compression seal must be installed whenever the PTU is removed from the vehicle.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.