Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2007FUSION SEL, 2.3 Z, STANDARDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 973 (ENGINE)IN-VEHICLE SERVICINGUPPER INTAKE MANIFOLDINSTALLATION
2007 Ford Fusion SEL, 2.3 Z, Standard
Upper Intake Manifold: Installation
2007 Ford Fusion SEL, 2.3 Z, StandardSECTION Installation
WARNING: This page is about a different car, the 2007 Lincoln MKZ. However, it is still accessible from the selected car via links, so may be relevant.
- Using new gaskets, install the upper intake manifold and the 6 bolts.
- Tighten in the sequence shown to 10 Nm (89 lb-in).
- Install the 2 upper intake manifold support bracket bolts.
- Tighten to 10 Nm (89 lb-in).
- If equipped, attach the cylinder block heater wiring harness retainer to the upper intake manifold.
- Attach the wiring harness retainers to the upper intake manifold.
- Connect the PCV fitting electrical connector.
- Connect the PCV tube to the PCV valve.
- Connect the brake booster vacuum hose to the intake manifold.
- Connect the EVAP tube to the intake manifold. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION .
- Connect the throttle body electrical connector.
- Install the air cleaner outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING - 3.5L .
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.