Engine Emission Control

2007 Ford Fusion SEL, 2.3 Z, StandardSECTION Engine Emission Control
WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Do not remove any part of the engine emission control system. Operating the engine without the engine emission control system will reduce fuel economy and engine ventilation. This will weaken engine performance and shorten engine life.

The engine emission control consists of the:

  • positive crankcase ventilation (PCV) system.
  • exhaust gas recirculation (EGR) system.
Fig 1: Typical Vehicle Emission Control Information (VECI) Decal
G04584133Courtesy of FORD MOTOR CO.

The vehicle emission control information (VECI) decal shows:

  • components of the emission control system.
  • the correct vacuum hose routing.
  • the color stripe of the vacuum hoses.

Refer to IDENTIFICATION CODES .

The PCV system uses intake manifold vacuum to ventilate the crankcase and return the fumes to the intake manifold for combustion.

Fig 2: EGR System Components
G04584134Courtesy of FORD MOTOR CO.

The EGR system returns a portion of the exhaust gas to the intake manifold to reduce the combustion temperature. This results in lower nitrous oxide formation.

The powertrain control module (PCM) controls the EGR vacuum regulator solenoid. The EGR vacuum regulator solenoid controls the vacuum to the EGR valve. When the EGR valve opens, exhaust gas flows to the intake manifold. The EGR transducer measures the flow through the EGR valve to exhaust manifold tube and sends a signal to the powertrain control module.

The EGR system module-to-exhaust manifold tube:

  • connects the exhaust manifold to the EGR valve.

The EGR system module transducer:

  • monitors the EGR system module flow rate through the EGR-to-exhaust manifold tube.
  • sends an EGR system module flow rate signal to the PCM.

The EGR vacuum regulator solenoid uses input from the PCM to change the EGR system module operation.

RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.