Piston Inspection

2007 Ford Fusion SEL, 2.3 Z, StandardSECTION Piston Inspection
WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL SPECIFICATIONS

G04583346
Scraper, Piston Ring Groove
303-D033 (D81L-6002-D) or equivalent
CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
  1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.
    Fig 1: Identifying Piston Inspection Areas
    G03972800Courtesy of FORD MOTOR CO.
  2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
    • Make sure the oil ring holes are clean.
      Fig 2: Cleaning Piston Ring Grooves
      G03885021Courtesy of FORD MOTOR CO.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.