Inspection and Verification

2007 Ford Fusion SEL, 2.3 Z, StandardSECTION Inspection and Verification
WARNING: This page is about a different car, the 2011 Mercury Milan, 2011 Lincoln MKZ, and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify the customer concern.
  2. Verify the stoplamps operate correctly by pressing and releasing the brake pedal with the ignition switch in the ON position. If the stoplamps do not operate correctly, refer to EXTERIOR LIGHTING -- FUSION, MILAN & MKZ article. If the stoplamps operate correctly, proceed to the next step.
  3. Visually inspect for obvious signs of mechanical or electrical damage.
    VISUAL INSPECTION TABLE

    Mechanical Electrical
    • Base brake system
    • Hydraulic Control Unit (HCU)
    • Incorrectly inflated tires
    • Mismatched wheels or tires on vehicle
    • Steering wheel rotation sensor ring
    • Wheel speed sensor tone ring
    • ABS module
    • Battery Junction Box (BJB) fuse(s):
      • 8 (40A)
      • 10 (30A)
    • Electronic Power Assist Steering (EPAS) gear (2.5L and 3.0L only)
    • Restraints Control Module (RCM)
    • Smart Junction Box (SJB) fuse 42 (10A)
    • Stoplamp switch
    • Traction control switch
    • Steering wheel rotation sensor (3.5L only)
    • Vacuum sensor (2.5L and 3.0L only)
    • Wheel speed sensors
    • Wiring, terminals or connectors
  4. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  5. NOTE: Make sure to use the latest scan tool software release.
  6. If the cause is not visually evident, connect the scan tool to the Data Link Connector (DLC).
  7. NOTE: The Vehicle Communication Module (VCM) LED prove out confirms power and ground from the DLC are provided to the VCM.
  8. If the scan tool does not communicate with the VCM:
  9. If the scan tool does not communicate with the vehicle:
  10. Carry out the network test.
  11. Clear the CMDTCs and carry out the self-test diagnostics for the ABS module.
  12. If the DTCs retrieved are related to the concern, go to the ABS MODULE DTC TABLEΒ . For all other DTCs, refer to MULTIFUNCTION ELECTRONIC MODULES -- FUSION, MILAN & MKZ article.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.