Removal and Installation

2007 Ford Fusion SEL, 2.3 Z, StandardSECTION Removal and Installation
WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the 4 ignition coil electrical connectors.
  2. NOTE: When removing the ignition coil-on-plugs, a slight twisting motion will break the seal and ease removal.
  3. Remove the 4 bolts and the ignition coils.
    • To install, tighten to 8 Nm (71 lb-in).
  4. Inspect the coil seals for rips, nicks or tears. Remove and discard any damaged coil seals.
    • To install, slide the new coil seal onto the coil until fully seated at the top of the coil.
      Fig 1: Locating Ignition Coil Seal
      G06096704Courtesy of FORD MOTOR CO.
  5. To install, reverse the removal procedure.
    • Apply a small amount of dielectric grease to the inside of the ignition coil boots before attaching to the spark plugs.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.