Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2007FOCUS SES, 4D SEDAN, STANDARDREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE MECHANICALEXHAUST SYSTEMREMOVAL AND INSTALLATIONEXHAUST SYSTEM - EXPLODED VIEW
2007 Ford Focus SES, 4D Sedan, Standard
Exhaust System - Exploded View
2007 Ford Focus SES, 4D Sedan, StandardSECTION Exhaust System - Exploded View
| Item | Part Number | Description |
|---|---|---|
| 1 | W705443 | Flex pipe-to-converter nut (2 required) |
| 2 | 5849 | Catalytic converter-to-engine bracket bolts (4 required) |
| 3 | 5K222 | Catalytic converter-to-engine bracket |
| 4 | W527207 | Secondary air injection (AIR) tube clamp |
| 5 | 9B466 | AIR tube |
| 6 | 14A464 | Heated oxygen sensor (HO2S) electrical connector |
| 7 | 14A464 | HO2S and catalyst monitor sensor electrical connectors |
| 8 | W703933 | Exhaust manifold nut and stud (7 required) |
| 9 | 5G232 | Exhaust manifold and converter assembly |
| 10 | 9448 | Exhaust manifold and converter assembly-to-engine gasket |
| 11 | 9451 | Exhaust manifold and converter assembly-to-flex pipe gasket |
Fig 2: Exploded View Of Exhaust System - Vehicles With 2.0L Non-PZEV Engines With Torque Specifications
| Item | Part Number | Description |
|---|---|---|
| 12 | W705443 | Flex pipe-to-converter nut (2 required) |
| 13 | 5849 | Catalytic converter-to-engine bracket bolts (4 required) |
| 14 | 5K222 | Catalytic converter-to-engine bracket |
| 15 | - | Upper heat shield lower screw (4 required) |
| 16 | W503922 | Upper heat shield upper bolts (2 required) |
| 17 | - | Upper heat shield (part of 5K282) |
| 18 | N811340 | Lower heat shield assembly bolt (2 required) |
| 19 | W503922 | Lower heat shield assembly screw |
| 20 | 5K282 | Lower heat shield assembly |
| 21 | W703933 | Exhaust manifold nut and stud |
| 22 | 5G232 | Exhaust manifold and converter assembly |
| 23 | 9451 | Exhaust manifold and converter assembly-to-engine gasket |
| Item | Part Number | Description |
|---|---|---|
| 24 | W7035443 | Flex pipe-to-converter nut (2 required) |
| 25 | 5849 | Catalytic converter-to-engine bracket bolts (4 required) |
| 26 | 5K222 | Catalytic converter-to-engine bracket |
| 27 | - | Upper heat shield lower screw (3 required) (part of EK070630) |
| 28 | - | Upper heat shield upper bolt (2 required) (part of EK070630) |
| 29 | EK070630 | Upper heat shield |
| 30 | N811340 | Lower heat shield assembly bolt (2 required) |
| 31 | EK070630 | Lower center heat shield |
| 32 | - | Lower side heat shield screw (3 required) (part of EK070630) |
| 33 | EK070630 | LH lower side heat shield |
| 34 | EK070630 | RH lower side heat shield |
| 35 | W703662 | Exhaust manifold nut (7 required) |
| 36 | 5G232 | Exhaust manifold and converter assembly |
| 37 | 9448 | Exhaust manifold and converter assembly-to-engine gasket |
Fig 4: Exhaust Manifold And Converter Assembly Replacement Components - All Vehicles With Torque Specifications
| Item | Part Number | Description |
|---|---|---|
| 38 | 5G203 | Flex pipe |
| 39 | W705443 | Flex pipe-to-muffler and tailpipe assembly nut (2 required) |
| 40 | 9451 | Flex pipe-to-muffler and tailpipe assembly gasket |
| 41 | 5A262 | Muffler and tailpipe assembly isolator (5 required) |
| 42 | - | Catalytic converter (part of 5E292) |
| 43 | 5E292 | Muffler and tailpipe assembly |
- For additional information, refer to the appropriate procedures.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.