Primary and Secondary Variator Covers: Disassembly

2007 Ford Escape Base, 2.3 Z, FWD, AutomaticSECTION Disassembly
WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.

    Primary variator coverΒ 

  1. Remove the retaining clip and remove the primary cover forward clutch feed tube.
    Fig 1: Removing Retaining Clip And Primary Cover Forward Clutch Feed Tube
    G03990809Courtesy of FORD MOTOR CO.
  2. Remove and discard the 2 square cut seals, the O-ring seal and the retaining clip from the primary cover forward clutch feed tube.
    Fig 2: Removing Square Cut Seals, O-Ring Seal
    G03991161Courtesy of FORD MOTOR CO.
  3. NOTE: Do not reuse feed tubes with bonded seal.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.