Air Pressure Tests

2005 Ford Taurus SEL, 4D SedanSECTION Air Pressure Tests
Fig 1: Identifying Transaxle Air Test Plate
G03956726Courtesy of FORD MOTOR CO.

A no-drive condition can exist even with correct transmission fluid pressure because of inoperative clutches or bands. An erratic shift can be located through a series of checks by substituting air pressure for fluid pressure to determine the location of the malfunction.

Follow the procedure to determine the location of the inoperative clutch or band by introducing air pressure into the various test plate passages.

NOTE: Use only dry, regulated (276 kPa maximum) air pressure.

Apply air to the appropriate passage(s). A dull thud should be felt or heard or movement could be observed when the component applies. There should be no hissing sound when the clutch or band is fully applied.

Cover the vent hole in the test plate with a clean, lint-free shop towel to prevent spray when the air is applied. Plugging the vent hole during testing will result in inaccurate results.

  1. Drain transmission fluid and remove the transaxle fluid pan. For additional information, refer to TRANSMISSION FLUID DRAIN AND REFILLΒ .
  2. Remove the main control valve body.
  3. Install Transmission Test Plate and Gasket. Tighten bolts to 10-12 Nm (88-106 lb-in).
  4. NOTE: Do not apply air to the test plate vent hole.
  5. Apply air to the appropriate clutch port (refer to diagram). A dull thud may be heard or movement felt when the component is applied or released. If clutch seals or check balls are leaking a hissing sound may be heard.

If the servos do not operate, disassemble, clean and inspect them to locate the source of the concern.

If air pressure applied to the clutch passages fails to operate a clutch, or operates clutches simultaneously, inspect the fluid passages in the case.

If air pressure applied to the accumulator fails to operate an accumulator, remove and inspect case passages and piston.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.