Manual Transaxle: Notes

2005 Ford Taurus SEL, 4D SedanSECTION Notes
WARNING: This page is about a different car, the 2006 Mercury Milan and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

Manual Transaxle 

The G5M manual transaxle is a fully synchronized 5-speed transaxle. The forward gears are selected by a synchronizer mechanism. The 3rd gear, 4th gear and the 5th speed cluster gear are mounted on the input shaft. The 1st gear, 2nd gear and the reverse output gear are mounted on the output shaft. The helical-cut forward gears are in constant mesh with the corresponding gears on the opposing shaft. The G5M features a synchronized reverse gear. The reverse gears have helical-cut teeth and are engaged through the reverse idler gear and bushing.

Power Flow 

Fig 1: Identifying Power Flow
G04682095Courtesy of FORD MOTOR CO.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.