Windshield Glass: Removal

2005 Ford Taurus SEL, 4D SedanSECTION Removal
WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.
  1. Remove the A-pillar trim panels. For additional information, refer to REMOVAL AND INSTALLATION .
  2. Remove the interior mirror. For additional information, refer to REMOVAL .
  3. Partially lower the front portion of the headliner near the windshield header and block with suitable material. For additional information, refer to REMOVAL AND INSTALLATION FIVE HUNDRED, MONTEGO and REMOVAL AND INSTALLATION FREESTYLE .
  4. Remove the cowl panel grille. For additional information, refer to REMOVAL AND INSTALLATION .
  5. NOTE:
    1. Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
    2. Removing the windshield glass requires more than one technician.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.