Torque Converter Diagnosis: Notes

2005 Ford Taurus SEL, 4D SedanSECTION Notes
WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: If equipped with fire suppression system, refer to FIRE SUPPRESSION SYSTEM for Important Safety Warnings.

Prior to new torque converter installation, all diagnostic procedures must be followed. This is to prevent the unnecessary installation of new or remanufactured torque converters. Only after a complete diagnostic evaluation can the decision be made to install a new torque converter.

Begin with the normal diagnostic procedures as follows:

  1. Preliminary inspection.
  2. Know and understand the customer's concern.
  3. Verify the condition - carry out the torque converter operation test.
  4. Carry out diagnostic procedures.
    • Carry out on-board diagnostics; refer to DIAGNOSTICSΒ .
      • Repair all non-transmission related DTCs first.
      • Repair all transmission DTCs.
      • Rerun on-board diagnostic to verify repair.
    • Carry out Line Pressure Test. Refer to LINE PRESSURE TESTΒ .
    • Carry out Stall Speed Test. Refer to STALL SPEED TESTΒ .
    • Carry out Diagnostic Routines. Refer to DIAGNOSIS BY SYMPTOMΒ .
      • Use the Diagnosis by Symptom Index to locate the appropriate routine that best describes the symptom(s). The routine will list all possible components that may cause or contribute to the symptom. Check each component listed; diagnose and repair as required before changing the torque converter.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.