Piston Selection

2005 Ford Taurus SEL, 4D SedanSECTION Piston Selection
WARNING: This page is about a different car, the 2010 Mercury Mariner and 2010 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
  1. Select a piston size based on the cylinder bore.
    Fig 1: Measuring Cylinder Bore At Top, Middle And Bottom Directions
    G06064069Courtesy of FORD MOTOR CO.
  2. NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.
  3. Choose the piston with the correct paint color or specific size grade.
    • Refer to appropriate article in Engine for the procedure.
      Fig 2: Locating Piston Paint Color
      G06064077Courtesy of FORD MOTOR CO.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.