Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSFORD2005TAURUS SEL, 4D SEDANREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1194 (EXHAUST SYSTEM)REMOVAL AND INSTALLATIONEXHAUST SYSTEM - EXPLODED VIEW2.5L
2005 Ford Taurus SEL, 4D Sedan
Exhaust System - Exploded View: 2.5L
2005 Ford Taurus SEL, 4D SedanSECTION 2.5L
WARNING: This page is about a different car, the 2010 Mercury Milan, 2010 Lincoln MKZ, and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
PART NUMBER DESCRIPTION TABLE
| Item | Part Number | Description |
|---|---|---|
| 1 | 9N454 | Catalytic converter manifold shield |
| 2 | W503921 | Catalytic converter manifold shield bolt (4 required) |
| 3 | 9430 | Exhaust manifold |
| 4 | W711133 | Exhaust manifold stud (2 required) |
| 5 | 9451 | Gasket |
| 6 | W520414 | Exhaust manifold nut (2 required) |
| 7 | N802137 | U-bolt |
| 8 | 5G203 | Exhaust flexible pipe |
| 9 | W520414 | U-bolt nut (2 required) |
| 10 | 5K222 | Catalytic converter manifold bracket |
| 11 | 5F262 | Muffler and tail pipe isolator (4 required) |
| 12 | 5221 | Torca® clamp |
| 13 | 5E212 | Catalytic converter |
| 14 | 9451 | Gasket |
| 15 | W520414 | Exhaust flexible pipe-to-catalytic converter nut (2 required) |
| 16 | 5C257 | Muffler and tail pipe |
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.