Main Control Valve Body: Assembly

2005 Ford Taurus SEL, 4D SedanSECTION Assembly
WARNING: This page is about a different car, the 2010 Mercury Milan and 2010 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Do not stone or polish any valves or damage to the valves can occur. If the valves do not move freely during assembly, install a new valve body.

    Install the valve body valves, springs and retaining clips in the main control valve body. See the VALVE BODY illustration at the beginning of this procedure for valve and spring locations.

    Fig 1: Identifying Valve Body Valves, Springs And Retaining Clips
    G06278811Courtesy of FORD MOTOR CO.
  2. Install the manual valve in the valve body.
    Fig 2: Locating Manual Valve
    G06278812Courtesy of FORD MOTOR CO.
  3. Install the 3 check balls and the damper.
    1. Check balls
    2. Solenoid damper
    Fig 3: Installing Check Balls And Damper
    G06278813Courtesy of FORD MOTOR CO.
  4. For disassembly and assembly of the solenoid body, refer to SOLENOID BODY ASSEMBLYΒ .
  5. Position the solenoid body assembly on the valve body and install the 2 bolts.
  • Tighten to 10 Nm (89 lb-in).
Fig 4: Locating Solenoid Body Assembly
G06278814Courtesy of FORD MOTOR CO.
RENDER: 1.0x

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