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DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSFORD2005TAURUS SEL, 4D SEDANREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1140 (FUEL TANK AND LINES)DISASSEMBLY AND ASSEMBLYFUEL CONDITIONING MODULE - 6.0L DIESELASSEMBLY

2005 Ford Taurus SEL, 4D Sedan

Fuel Conditioning Module - 6.0L Diesel: Assembly

2005 Ford Taurus SEL, 4D SedanSECTION Assembly

WARNING: This page is about a different car, the 2008 Ford Econoline, 2008 Ford E450 Super Duty, and 2008 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Install the fuel conditioning module mounting bracket and bolts.
- Tighten to 17 Nm (13 lb-ft).

Fig 1: Fuel Conditioning Mounting Bracket Bolts

Courtesy of FORD MOTOR CO.

Install new O-ring seals on the fuel pump and lubricate with clean engine oil.

Fig 2: Fuel Pump O-Ring Seals

Courtesy of FORD MOTOR CO.

Install the fuel pump and mounting bolts.
- Tighten to 5 Nm (44 lb-in).

Fig 3: Fuel Pump Bolts

Courtesy of FORD MOTOR CO.

Install new O-ring seals on the relief valve cover and apply clean engine oil.

Fig 4: Relief Valve Cover O-Ring Seals

Courtesy of FORD MOTOR CO.

Install the pressure relief valve and bolts.
- Tighten to 5 Nm (44 lb-in).

Fig 5: Pressure Relief Valve Bolts

Courtesy of FORD MOTOR CO.

Install a new O-ring seal and fuel filter on the fuel conditioning module bowl. Lubricate the O-ring seal with clean engine oil.

Fig 6: Fuel Filter & O-Ring Seal

Courtesy of FORD MOTOR CO.

Install the fuel conditioning module bowl.
- Tighten to 13 Nm (10 lb-ft).
- Rotate the fuel conditioning module bowl until the electrical connectors line up.

Fig 7: Fuel Conditioning Module Bowl

Courtesy of FORD MOTOR CO.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.