Pinpoint Test HH: Exhaust Gas Recirculation System Module (ESM): Introduction: Notes

2005 Ford Taurus SEL, 4D SedanSECTION Notes

This pinpoint test is intended to diagnose the following:

  • Exhaust gas recirculation system module (ESM) (9Y456).
  • Orifice tube assembly (9D477).
  • Differential pressure feedback EGR (DPFE) sensor pressure hoses.
  • Vacuum lines.
  • Harness circuits: VREF, DPFE, SIGRTN, EVR, VPWR.
  • Powertrain control module (PCM) (12A650).
Fig 1: ESM EGR Assembly (1 Of 2)
G03878099Courtesy of FORD MOTOR CO.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.