Pinpoint Test F: The Defrost System Will Not Shut Off Automatically

2005 Ford Taurus SEL, 4D SedanSECTION Pinpoint Test F: The Defrost System Will Not Shut Off Automatically
  1. F1 RETRIEVE DIAGNOSTIC TROUBLE CODES 
    • Use the recorded results from the smart junction box (SJB) self-test.
    • Are any DTCs retrieved? 
  2. F2 CHECK THE SJB FOR STUCK/STICKING HEATED REAR WINDOW RELAY 1 
    • Disconnect: SJB Heated Rear Window Relay 1 C2021.
    • Does the rear window defrost system shut OFF? 
    • Yes  : GO to  F3.
    • No  : GO to  F4.
  3. F3 CHECK THE SJB HEATED REAR WINDOW RELAY 1 
    • Carry out the Rear Window Defrost Relay 1 Component Test. Refer to COMPONENT TESTING article for component testing.
    • Did the relay pass the component test? 
    • Yes  : GO to  F7.
    • No  : INSTALL a new SJB rear window defrost relay 1. CLEAR the DTCs. REPEAT the self-test.
  4. F4 CHECK RELAY CENTER BOX 1 FOR STUCK/STICKING HEATED REAR WINDOW RELAY 2 
    • Disconnect: Relay Center Box 1 Heated Rear Window Relay 2 C1099.
    • Does the rear window defrost system shut OFF? 
    • Yes  : GO to  F5.
    • No  : REPAIR circuit 185 (BK). CLEAR the DTCs. REPEAT the self-test.
  5. F5 CHECK RELAY CENTER BOX 1 HEATED REAR WINDOW RELAY 2 
    • Carry out the Relay Center Box 1 Rear Window Defrost Relay 2 Component Test. Refer to COMPONENT TESTING article for component testing.
    • Did the relay pass the component test? 
    • Yes  : GO to  F6.
    • No  : INSTALL a new relay center box 1 rear window defrost relay 2. CLEAR the DTCs. REPEAT the self-test.
  6. F6 CHECK CIRCUIT 186 (BN/LB) FOR A SHORT TO POWER 
    • Key in OFF position.
    • Disconnect: SJB C2280c.
    • Key in ON position.
    • Measure the voltage between the relay center box 1 rear window defrost relay 2 C1099 pin 86, circuit 186 (BN/LB), harness side and ground.
      Fig 1: Measuring Voltage Between Relay Center Box 1 Rear Window Defrost Relay 2 C1099 Pin 86, Circuit 186 (BN/LB), Harness Side And Ground
      G03959000Courtesy of FORD MOTOR CO.
    • Is any voltage present? 
    • Yes  : REPAIR the circuit. CLEAR the DTCs. REPEAT the self-test.
    • No  : GO to  F7
  7. F7 CHECK FOR CORRECT SJB OPERATION 
    • Disconnect all SJB connectors.
    • Check for:
      • corrosion
      • pushed-out pins
    • Connect all SJB connectors and make sure they seat correctly.
    • Operate the system and verify the concern is still present.
    • Is the concern still present? 
    • Yes  : INSTALL a new SJB. REFER to MULTIFUNCTION ELECTRONIC MODULES . CLEAR the DTCs. REPEAT the SJB self-test.
    • No  : The system is operating correctly at this time. Concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test.
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