Brake System (Complete): Remove & Replace

2005 Ford RV Cutaway 6.0 PSECTION Remove & Replace
WARNING: This page is about the RV Cutaway 5.4 L, which is a different variant/trim than selected.
Includes: Replace Calipers and/or Wheel Cylinders, Brake Shoes and/or Pads. Clean, lube and/or replace Brake Hardware as necessary. Inspect Master Cylinder, all Hoses and bleed Brake System. Adjust Brakes (where applicable). Includes: Repack Wheel Bearings (where applicable). DOES NOT include refinishing.

Applies ToNoteStandard HoursWarranty HoursSkill Level
All Wheels3.2B
Combination Procedure: BRAKE HOSE: Replace:
Each0.2B
Combination Procedure: DISC ROTOR: Burnish Brake Rotors While Driving Vehicle:
0.5B
Combination Procedure: DISC ROTOR: Replace:
Front,Each0.5B
Rear,Both Sides,Full Floating Axle0.4B
Rear,One Side,Full Floating Axle0.2B
Combination Procedure: PARKING BRAKE SHOE & LINING: Replace:
Includes: Clean, lube and/or replace Parking Brake Hardware (as necessary). DOES NOT include refinishing.
Rear,Both Sides,Full Floating Axle2.8B
Rear,One Side,Full Floating Axle1.7B
Trans Mounted,Assembly,One Piece Driveline2.2B
Trans Mounted,Assembly,Two Piece Driveline2.4B
Combination Procedure: WHEEL BEARING: Replace:
Rear,Both Sides,Full Floating Axle,Inboard Mounted Rotor,Non Seperable2.9B
Rear,Both Sides,Full Floating Axle,Inboard Mounted Rotor,Seperable3.1B
Rear,One Side,Full Floating Axle,Inboard Mounted Rotor,Non Seperable1.7B
Rear,One Side,Full Floating Axle,Inboard Mounted Rotor,Seperable1.8B
Combination Procedure: WHEEL HUB: Replace:
Rear,Both Sides,Full Floating Axle,Inboard Mounted Rotor,Non Seperable2.9B
Rear,Both Sides,Full Floating Axle,Inboard Mounted Rotor,Seperable3.1B
Rear,One Side,Full Floating Axle,Inboard Mounted Rotor,Non Seperable1.7B
Rear,One Side,Full Floating Axle,Inboard Mounted Rotor,Seperable1.8B
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.