Engine - Manual Transaxle

2005 Ford Crown Victoria Special EditionSECTION Engine - Manual Transaxle
WARNING: This page is about a different car, the 2006 Mercury Milan and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL DESCRIPTION

G04680202Courtesy of FORD MOTOR CO.
Separator, Balljoint
205-592
G04680203Courtesy of FORD MOTOR CO.
Adapter for 204-592
204-592/1
G04680204Courtesy of FORD MOTOR CO.
Tie-Rod End Remover
211-105
G04680205Courtesy of FORD MOTOR CO.
Remover, Halfshaft
205-832
G04680206Courtesy of FORD MOTOR CO.
Slide Hammer
100-001
G04680207Courtesy of FORD MOTOR CO.
Remover, Halfshaft
205-243
G04680208Courtesy of FORD MOTOR CO.
Heavy Duty Floor Crane
014-00071 or equivalent
G04680209Courtesy of FORD MOTOR CO.
Spreader Bar
303-D089 (D93P-6001-A3) or equivalent
G04680210Courtesy of FORD MOTOR CO.
Powertrain Lift
014-00765
G04680211Courtesy of FORD MOTOR CO.
Universal Adapter Brackets
014-0001
Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) or equivalent
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  3. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  4. Recover the air conditioning system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION AND DIAGNOSTICS
  5. Place the steering wheel in the straight ahead position and the ignition key in the OFF position.
  6. Remove the 2 nuts and the steering joint cover.
    Fig 1: Locating Steering Joint Cover And Nuts
    G04680212Courtesy of FORD MOTOR CO.
  7. CAUTION: Do not allow the intermediate shaft to rotate while it is disconnected from the gear or damage to the clockspring can occur. If there is evidence that the intermediate shaft has rotated, the clockspring must be removed and recentered. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.