Intake Manifold: Installation

2004 Ford Focus ZX3, 2.3 Z, StandardSECTION Installation
  1. Inspect and install new intake manifold gaskets, if necessary.
    Fig 1: Installing Intake Manifold Gaskets
    G04035388Courtesy of FORD MOTOR CO.
  2. Install the EGR tube.
    Fig 2: Installing EGR Tube
    G04035389Courtesy of FORD MOTOR CO.
  3. Install the PCV hose.
    Fig 3: Installing PCV Hose
    G04035390Courtesy of FORD MOTOR CO.
  4. Connect the KS wiring harness.
    Fig 4: Connecting KS Wiring Harness
    G04035391Courtesy of FORD MOTOR CO.
  5. NOTE: Engine removed for clarity.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.